The American Printer: A Manual of Typography: Containing practical directions for managing all departments of a printing office, as well as complete instructions for apprentices; with several useful tables, numerous schemes for imposing forms in every variety, hints to authors, etc.MacKellar, Thomas
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The American Printer: A Manual of Typography: Containing practical directions for managing all departments of a printing office, as well as complete instructions for apprentices; with several useful tables, numerous schemes for imposing forms in every variety, hints to authors, etc.
MacKellar, Thomas
Graphic design (Typography); Printing -- United States -- Handbooks, manuals, etc.; Printing industry -- United States
The casting-pans may be large enough to hold three or four moulds. The
dried moulds are placed in a pan face downward, upon a movable iron plate
called a floater. The cover of the casting-pan, which has a hole at each
corner for the passage of the metal, is then clamped to it, and lifted
by a movable crane and gently lowered into the metal-pot,—containing,
it may be, a thousand pounds of liquid metal,—till the metal begins to
flow slowly in at the corners. When the pan is filled, it is sunk to the
bottom of the pot. The metal should be hot enough to light a piece of
brown paper held in it. After being immersed eight or ten minutes, the
pan is steadily drawn out by means of the crane, and swung over to the
cooling-trough, into which it is lowered and placed upon a stone so as
just to touch the water, in order that the metal at the bottom of the
pan may cool first. The metal contracts while cooling, and the caster
occasionally pours in a small quantity at the corners from a ladle, till
it will take no more. It may be here remarked that some stereotypers do
not dry the moulds, but immerse them in a green condition into the metal.
The plates are carefully removed from the solid mass which comes out
of the pan, and the plaster is washed from the surface. If, after
examination, the face is good and sharply set, the plates are passed
over to a picker, who removes any slight defects arising from an
imperfection of the mould. They are then trimmed and passed through the
shaving-machine, till all are brought to an equal thickness. The flanges
are neatly side-planed, and the plates are then boxed, ready for the
printing-press.
In England, the plates are merely turned on the back, and consequently
vary in thickness. This must be a source of continual expense
and annoyance to the pressman. The flanges, besides, are very
imperfectly made,—so imperfectly that they cannot be used on American
printing-blocks; and English plates, when imported into this country, are
therefore sent to a foundry here, to be brought to an equal thickness
and to be properly side-planed. An order given some years ago by an
English printer for a set of American printing-blocks was afterward
countermanded, on account of the prejudice against the introduction of
new things.
Several methods of stereotyping are now practised. Many of the leading
newspapers of England and America are printed from stereotype plates
cast in moulds made of prepared paper: this mode, however, yields very
inferior plates, quite unfit for fine books.
Another method, styled the “mud-process,” is by spreading a thin coating
of pulverized soapstone and gypsum over an iron plate, and a mould is
then obtained by pressing the coated face against a page of type. Several
of these mould-plates are then set on end in an iron box, separated from
one another by a wire of the thickness of the stereotype desired, and hot
metal is poured in. This is a very expeditious process, though not so
good as the old method.
Public-domain text, read in full here on John Shaqi.
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