The American Quarterly Review, No. 18, June 1831 (Vol 9)Various
History
The American Quarterly Review, No. 18, June 1831 (Vol 9)
Various
Intellectual life -- Periodicals; United States -- Intellectual life -- 19th century -- Periodicals
It now becomes necessary to withdraw or _cast_ the metal. This is done
by forcing a way through a channel left beneath the dam in the masonry
of the hearth, and closed with clay; the inner portion of this is baked
hard, and requires to be broken through with a steel point. As soon as
the passage is opened, the metal runs out, and is received in a long
trench formed in the sand floor of the moulding house, to which are
adapted a number of less trenches, at right angles, each containing
about one hundred weight of metal. The metal in the longer trench is
also broken into pieces of the same size, and the ingots thus formed are
called _pigs_, whence the term for this variety, _pig iron_.
From one to three days will elapse from the time of the first charge
until the furnace can be tapped, and pigs cast. From that time the
casting succeeds with tolerable regularity, according to the working of
the furnace, and at intervals depending upon the volume of the charge,
and the capacity of the hearth.
It appears probable that the fusion of the iron is effected always by a
direct chemical union of that metal with carbon, in the proportion of
two atoms of the former to one of the latter. This constitutes, as we
have seen, the white variety of pig iron. But as it continues, generally
speaking, in the furnace, long after its fusion takes place, it acquires
a temperature higher than its proper melting point, and a tendency to
separation takes place, the iron retaining in combination no more of the
carbon than is necessary to maintain it in a fluid state at the
increased temperature. Thus the grey variety of pig iron is formed; and
on casting it, the carbon, in a form similar to that of plumbago, is
disseminated throughout the mass, or forms on its surface the
efflorescence that is called kish, and which is always a sign of a high
quality in the iron it accompanies.
In conformity with this theory, we find that a high temperature in the
furnace always produces grey cast iron; and that a low temperature, from
whatever cause it may arise, renders the iron more or less inclining to
white. So also if the metal be not exposed to the heat for a sufficient
length of time, it becomes white.
Karsten classes these several causes of whiteness in the product, in the
following order:--
"In conformity with the observations that have hitherto been
made, white cast iron is obtained:
"1. By the use of ores that are too easily fusible, or which
is the same thing, by an excess of flux, by a want of
density in the charcoal, and by too strong a blast, even
when the working of the furnace is regular.
"2. By a surcharge of ore, which deranges the action of the
furnace, and produces impure cinder, containing uncombined
iron.
"3. By boshes of too rapid a slope, and a blast of too great
a velocity; and this may occur even where the cinder is
pure.
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