The American Quarterly Review, No. 18, June 1831 (Vol 9)Various
History
The American Quarterly Review, No. 18, June 1831 (Vol 9)
Various
Intellectual life -- Periodicals; United States -- Intellectual life -- 19th century -- Periodicals
"4. By too low a temperature, even when the cinder is pure,
and the furnace works regularly.
"5. By a derangement in the action of the furnace, arising
not from a surcharge of ore, but from an irregularity in the
descent of the charge.
"6. By the substances contained in the body of the furnace
exercising too great a pressure upon those beneath; the heat
in this case, concentrated in the hearth, cannot reach the
boshes, and the upper part of the furnace; the working may
be regular, the cinder and flame may in this case give no
sign of derangement.
"7. By too great a breadth in the furnace.
"8. When coke is used, it may arise from too great a
quantity of ashes, or of fossil charcoal, (anthracite,)
being contained in it. The presence of these will keep down
the heat of the furnace. An excess of ashes may be remedied,
by using the ore and flux in proper proportions to fuse
them, but a diminution in the charge must be made; the
cinder becomes viscid, and likely to obstruct the descent of
the charges.
"9. By an accidental cooling, arising from humidity, and
other similar causes."
Among the last may be reckoned the presence of zinc in the ore. This
metal, although volatile, is not separated at the temperature given in
the process of roasting, nor does it sublime in the upper and cooler
parts of the furnace. But, as the ore descends, it passes into the state
of vapour, and requires for its conversion, great quantities of heat
that becomes latent. It hence cools the lower part of the furnace far
more rapidly than even wet coal, or moist ores. The cooling thus caused,
may not be effected until the melted metal reach the hearth, and may
there cause it to become solid. Thus the solid mass called a salamander,
may, in some cases, be formed; and thus may be explained the fact, that
ores of iron that contain the more easily fusible metal zinc, are more
liable to interrupt the action of the furnace in this manner, than
others. The volatilized zinc rises to the upper part of the furnace,
where the heat is often insufficient to retain it in the state of
vapour, and is then deposited on the sides. In this position, it will
also disturb the action of the furnace.
Coke being more dense than charcoal, will, in its combustion, furnish a
more intense heat;--hence it is hardly possible to obtain by a charcoal
fire, iron of as deep a colour as may be procured by the use of the
former fuel. It will also resist the pressure of far greater weights
than charcoal, and hence the proportion of ore may be much greater when
it is used; containing more and less fusible earthy matters than
charcoal, it requires a greater quantity of flux.
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