The process consists in forcing through molten cast iron, held in a
vessel called a converter, a stream of cold air under pressure. The
combination of the oxygen in the air with the silicon and carbon in the
metal raises the temperature of the latter in a spectacular way and
after "blowing" for a certain period, eliminates the carbon from the
metal. Since steel of various qualities demands the inclusion of from
0.15 to 1.70 percent of carbon, the blow has to be terminated before
the elimination of the whole carbon content; or if the carbon content
has been eliminated the appropriate percentage of carbon has to be put
back. This latter operation is carried out by adding a precise quantity
of manganiferous pig-iron (spiegeleisen) or ferromanganese, the
manganese serving to remove the oxygen, which has combined with the
iron during the blow.
The controversy which surrounded its development concerned two aspects
of the process: The use of the cold air blast to raise the temperature
of the molten metal, and the application of manganese to overcome the
problem of control of the carbon and oxygen content.
Bessemer, who began his experiments in the making of iron and steel in
1854, secured his first patent in Great Britain in January 1855, and
was persuaded to present information about his discovery to a meeting
of the British Association for the Advancement of Science held at
Cheltenham, Gloucestershire, in August 1856. His title "The Manufacture
of Iron without Fuel" was given wide publicity in Great Britain and in
the United States. Among those who wrote to the papers to contest
Bessemer's theories were several claimants to priority of invention.
Two men claimed that they had anticipated Bessemer in the invention of
a method of treating molten metal with air-blasts for the purpose of
"purifying" or decarbonizing iron. Both were Americans. Joseph Gilbert
Martien, of Newark, New Jersey, who at the time of Bessemer's address
was working at the plant of the Ebbw Vale Iron Works, in South Wales,
secured a provisional patent a few days before Bessemer obtained one of
his series of patents for making cast steel, a circumstance which
provided ammunition for those who wished to dispute Bessemer's somewhat
spectacular claims. William Kelly, an ironmaster of Eddyville,
Kentucky, brought into action by an American report of Bessemer's
British Association paper, opposed the granting of a United States
patent to Bessemer and substantiated, to the satisfaction of the
Commissioner of Patents, his claim to priority in the "air boiling"
process.
Public-domain text, read in full here on John Shaqi.
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