One set of knives has horizontal and the other perpendicular blades or
wires. The curd is cut the long way of the vat with the horizontal knife
and lengthwise and crosswise with the perpendicular knife so that the
result is small cubes or oblongs of curd. Some cheese-makers prefer to
use one knife first and some the other, but the result should be a curd
cut into pieces of uniform size. The smaller the particles of curd or
cubes are cut, the quicker the curd will firm up or cook. If not cut
uniformly, the changes taking place later in the curd particles will not
be uniform,--the small pieces will be hard and dry while the large ones
will be soft and mushy.
[Illustration: FIG. 32.--The proper way to put the knife into the curd.]
Care should be taken to let the knife cut its way into the curd (Fig.
32). If the knife is pushed into the curd, it will break it and cause a
large loss of fat. The same is true when taking the knives out of the
curd. The loss of fat due to cutting is very similar to the loss of
sawdust when sawing a board. It may be considered a necessary evil. The
loss due to cutting is about 0.3 of 1 per cent of fat in the whey and
the loss of casein about 0.1 of 1 per cent in the whey.
[Illustration: FIG. 33.--Acme curd rake.]
[Illustration: FIG. 34.--McPherson curd agitator.]
+197. Heating or "cooking" the curd.+--After the curd is cut, the pieces
(cubes) rapidly settle to the bottom of the vat and tend to mat
together. To prevent this, the curd must be kept stirred. When stirring
first begins, the curd is soft and very readily broken. Some
cheese-makers prefer to stir by hand for the first few minutes after
cutting, while the curd is soft. The importance of careful handling can
hardly be over-emphasized. No matter how well the curd has been cut, if
the stirring is performed in a careless manner in the early stages, it
will be broken into uneven sized pieces and a considerable loss of fat
will result. A wooden hay rake or a McPherson curd agitator (Figs. 33,
34) may be used to stir the curd. Mechanical curd agitators are used in
some cheese factories. There are several makes. (See Fig. 35.) These
agitators save much hand labor, although some stirring by hand must be
done in connection with them. The mechanical agitators do not stir the
curd in the corners of the vat; this must be done with the hand rake. It
is the usual practice to stir the curd immediately after cutting for
five to ten minutes before the mechanical agitators are used. This is
necessary to give the curd a slight chance to firm as the mechanical
agitators tend to break it up. After cutting, a thin film forms on each
piece of curd. This film holds the curd particles, especially the fat.
Breaking the films on the cubes causes loss of fat. If lumps form at
the early stage, by matting of the curd particles, violent stirring is
required to separate them. When such lumps are broken up, new cleavage
lines are formed with loss of fat, because the original films
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