surrounding the soft curd fuse so firmly that the curd cubes do not
separate but actually break. New surfaces are thus formed with
consequent fat loss. Rapid shrinkage with expulsion of whey takes place
during the first few minutes of gentle agitation. Before any heat is
applied to the vat, sufficient whey should have separated or formed to
float each piece of curd separately. This will require ten to fifteen
minutes from the time of cutting.
[Illustration: FIG. 35.--Two types of mechanical curd agitators.]
Thus far the first of three distinct factors which expel the moisture
from the curd has been considered: (1) the action of the rennet; (2) the
development of the lactic acid; and (3) the application of heat. These
forces must have time to act naturally. If heat is applied too soon
after the curd is cut or if the temperature is raised too rapidly, it
causes a thick film to form on the pieces of curd which interferes with
the escape of the whey. The outside of the curd becomes firm but the
inside remains very soft. A curd which is cooked on the outside only
feels firm when stirred by hand in the whey, but when a handful is
squeezed the soft centers are noticed. To firm such curd masses requires
violent stirring, which will break the thick tough film. This allows the
moisture to escape and also increases the fat loss. The rapidity of
heating should depend on the condition of the curd and the amount of
acid developed. The heat should keep pace with these. When ready to
raise the temperature, the least amount of steam possible should be
allowed to pass through the valve. This should raise the temperature
very gradually. If heat is applied too quickly at first, it will cause
the curd to lump. A safe rule is to raise the temperature one degree in
the first five minutes after the steam has been turned on. The heating
should progress slowly until the whole mass of curd in the vat has
reached a temperature of 90° to 92° F. The usual temperature to which
the curd is heated or cooked is 98° F. to 100° F. The lower the
temperature that can be used and properly firm the curd, the better will
be the body of the cheese. If the curd is heated too high, it will
become hard, which causes a dry hard "corky" cheese. After this
temperature has been reached, there is not such a tendency for the curd
particles to stick together nor are they so easily broken in stirring.
It should require, under normal conditions, not less than thirty to
forty-five minutes, from the time the steam is turned on, to raise
temperature of the curd from the setting temperature to that necessary
to "firm" the curd. If a shorter time is allowed to raise the
temperature, the curd will not have opportunity to contract naturally.
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