If it is decided that the curd is not firm enough, when the whey is
drawn down to the surface of the curd and the acid has developed
sufficiently, the curd should be firmed up in the whey by stirring it
vigorously by hand before the remainder of the whey is removed. This is
commonly called "hand stirring." This difficulty results either from the
use of too much starter or from holding the milk until too much acid
development has taken place before adding the rennet. Hand stirring
accomplishes what natural forces would accomplish if given sufficient
time. If the curd does not firm naturally in the whey, there is a large
loss of fat and other solids, because the pieces of curd will have to be
broken up to allow the water to escape from the soft centers of these
masses. This loss can usually be reduced by firming the curd in the whey
or adding water rather than by stirring without either water or whey. If
the curd is not properly firmed, it carries extra whey into the cheese.
With the increase in whey, the amount of milk-sugar carried into the
cheese increases. This extra milk-sugar attacked by bacteria produces an
excess of lactic acid, which results in "sour" cheeses. This explains
why the curd is placed beyond the danger of over-development of acid by
removing so large a portion of the whey. If the curd is properly firmed
in the whey and the whey is removed before too much acid has developed,
it is impossible to make a sour cheese.
+201. Gathering the curd together.+--Before the last of the whey has
been removed, the curd should be pushed back from the faucet into the
upper two-thirds of the vat and spread in an even layer. This layer
should be six to eight inches thick. The curd can be pushed back with
the rake or a board which will fit crosswise in the vat, in which are
many holes. As soon as the whey has been removed so that there is not
enough to wash the curd into the lower part of the vat, the vat should
be tilted and a ditch eight to ten inches wide cut in the curd through
the center. The curd from the ditch should be removed to either side and
spread evenly. As soon as all the whey has been removed, the pieces of
curd scattered about in the vat should be gathered up and placed with
the remainder.
In some factories, instead of matting the curd in the vat, a curd sink
is used. This is a wooden receptacle about the size of the vat but not
so deep, with a slatted false bottom. It is fitted with castors so that
it can be easily moved about. A cloth is placed in the sink and the curd
and whey are dipped upon the cloth. The whey escapes very rapidly
through the cloth. The curd sink is an advantage in those cases in which
it is desirable to remove the whey from the curd quickly, such as high
acid curds which have to be hand stirred to firm the curd. The
disadvantage lies in the work required to keep the sink and the large
cloth clean.
Public-domain text, read in full here on John Shaqi.
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