+202. Matting or cheddaring+ is the distinctive feature of the Cheddar
process. It is the piling and matting of the curd. Whether the curd is
matted in the vat or in the curd sink, the process is practically the
same. The object of cheddaring is three-fold: (1) to control the
incorporation of moisture; (2) to control undesirable ferments, if
present in the curd; (3) to develop the texture desired in the cheeses.
[Illustration: FIG. 38.--A cheese knife.]
After the curd in the vat has become matted so that the particles stick
together, the masses on either side of the central channel are cut
crosswise into strips with a cheese knife (Fig. 38). The width of the
strip depends on the water-content of the curd at this stage. The more
water, the smaller should be the pieces of curd. This allows the whey to
drain away much more rapidly. As soon as the strips of curd are cut,
they should be turned over or stood on edge. A drain should be left
along the middle line of the vat and on each side. This permits the whey
to run away freely. If, on the other hand, the outlet is dammed up, the
curd may become "whey-soaked." This produces a soft mushy cheese which
sometimes is "acidy" or sour. After the curd is turned each time, all
crumbs of curd broken off should be brushed underneath the masses of
curd so that they will mat with it. They should never be placed on top
of the curd because they will not unite but will become dry and hard. If
the crumbs are not kept brushed up, they become dry and will cause an
open textured granular cheese and possibly lumps in the cheese. After
the pieces of curd have been turned several times, and the whey has
fairly completely drained away, they may be piled first two deep, then
three deep and so on, the depth of the piling being gauged by the
softness or amount of water in the curd and the temperature. The higher
the curd is piled, the more water it will retain (assimilate), so that
the amount of moisture in the curd is regulated by the size of the
pieces into which it is cut and the rapidity and depth to which it is
piled.
The curd should not be left too long from the time it is turned until it
is turned again. This period is usually about ten to fifteen minutes.
The moister the curd, the more often it should be turned. In turning,
care should be taken to keep the ends at the same temperature as the
remainder. This can be done by piling them inside, thereby keeping them
warm. There is a tendency for the ends of the pieces of curd to remain
granular and so cause an open-textured cheese.
During the cheddaring process, the temperature should be reduced
uniformly and gradually. If there is danger of the curd becoming too
cold, the vat should be covered and a pail of hot water may be placed
inside, if it is deemed necessary. The temperature of the curd should
not be allowed to go below 85° to 90° F. If kept too warm, the curd will
become soft and plastic, and if too cold, it will not mat together.
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