While the curd is being turned and piled, its physical properties are
changing. The acid develops. When the cheddaring process is completed,
the curd should be elastic, smooth and fibrous. The curd should have the
close meaty texture desired in the cheese. If this step in the process
is neglected, defects may appear later in the body, texture and flavor
of the cheese. Attempts to pile the curd too fast result in a soft,
mushy, open-textured product. Such cheese has mechanical holes, in which
moisture collects, and so is likely to cause rot while curing.
If gas is detected either before or during the cheddaring process, the
curd should be piled until the gas holes are no longer round but flat.
If the gas holes are not flattened or obliterated during this process,
the cheeses will be very liable to puff on the shelves in the
curing-room. The curd should be handled until the gas holes flatten out
evenly, although this may require considerable time. At best, gassy curd
will never produce the highest grade of cheese.
Cheddaring or piling the curd is not thoroughly understood by most
cheese-makers. Because the moisture contains the milk-sugar, there is
danger of having so much moisture present in the cheese that it will
become sour from the action of the lactic acid-forming bacteria on the
milk-sugar. A cheese may be sweet when made and later become sour
because it contains too much moisture or milk-sugar. This is known as
"shelf souring." For the proper cheddaring of a curd, it is necessary
that it be properly firmed in the whey. If the moisture is not evenly
incorporated, the cheese will have a mottled color. The pieces that have
the more moisture will be lighter colored. If the proper amount of
moisture is not incorporated, the cheese will be dry and hard, and if
too much, soft and pasty.
+203. Milling the curd.+--The large pieces formed by the cheddaring
process must be cut into small ones before the curd can be easily put
into the hoop. This is called "milling." Properly milled curd can be
salted evenly, cools more quickly and uniformly and can be distributed
evenly in the hoops.
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