Colonel Yule remarks that the Wootz was, in part at least, the famous
Indian steel, the σίδηρος Ἰνδικὸς καὶ στόμωμα of the ‘Periplus,’ the
Hunduwání of the mediæval Persian traders; the Andanicum or Ondanique
of Marco Polo and the Alkinde of the old Spanish. In the sixteenth
century the exportation was chiefly from Baticala in Canara. The King
of Portugal complains (in A.D. 1591) of the large quantities shipped
from Chaul to be sold in the Red Sea to the Turks and on the African
coast about Melinde.[382] And I would note that this industry by no
means argues civilisation in India or elsewhere:[383] as Dr. Percy
remarks, ‘The primitive method of extracting good malleable iron
direct from the ore, which is still practised in India and in Africa,
requires a degree of skill very inferior to that which is implied in
the manufacture of bronze.’
The system of Wootz-making, especially at Salem and in parts of Mysore,
has been described by many writers. About a pound weight of malleable
iron, made from magnetic ore, is placed, minutely broken and moistened,
in a crucible of refractory clay, together with finely chopped pieces
of wood (_Cassia auriculata_). It is packed without flux. The open pots
are then covered with the green leaves of the _Asclepias gigantea_
or the _Convolvulus lanifolius_, and the tops are coated over with
wet clay, which is sun-dried to hardness. ‘Charcoal will not do as a
substitute for the green twigs.’ Some two dozen of these cupels[384] or
crucibles are disposed archways at the bottom of a furnace, whose blast
is managed with bellows of bullock’s hide. The fuel is composed mostly
of charcoal and of sun-dried _brattis_ or cow-chips. After two or three
hours’ smelting the cooled crucibles are broken up, when the regulus
appears in the shape and size of half an egg. According to Tavernier,
the best buttons from about Golconda were as large as a halfpenny roll,
and sufficed to make two Sword-blades (?). These ‘cops’ are converted
into bars by exposure for several hours to a charcoal fire not hot
enough to melt them: they are then turned over before the blast, and
thus the too highly carburised steel is oxidised.[385]
According to Professor Oldham,[386] ‘Wootz’ is also worked in the
Damudah Valley, at Birbhúm, Dyucha, Narayanpúr, Damrah, and Goanpúr.
In 1852 some thirty furnaces at Dyucha reduced the ore to _kachhá_ or
pig-iron, small blooms from Catalan forges; as many more converted it
to _pakká_ (crude steel), prepared in furnaces of different kind. The
work was done by different castes; the Hindís (Moslems) laboured at the
rude metal, and the Hindús preferred the refining work. I have read
that anciently a large quantity of Wootz found its way westward _viâ_
Pesháwar.
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