Dry cells can be purchased from almost any electrical house or garage
for twenty-five cents each. It will therefore hardly pay the young
experimenter to make his own _dry cells_. For the sake of those who may
care to do so, however, directions for building a simple but efficient
dry cell of the type used for door-bells and ignition work, will be
found below.
[Illustration: Fig. 57.—A Dry Cell.]
The principle of a dry cell is the same as that of a Leclanche cell of
the disk type. The exciting solution is _ammonium chloride_, the
electrodes or elements are zinc and carbon, and the carbon is surrounded
by manganese dioxide as a depolarizing agent.
Obtain some sheet zinc from a plumbing shop or a hardware store and cut
out as many rectangles, 8 x 6 inches, as it is desired to make cells.
Also cut out an equal number of circles 2 3/8 inches in diameter.
Roll the sheets up into cylinders 2 3/8 inches in diameter inside and 6
inches long. The edges are lapped and soldered. Fit one of the round
circles in one end of each of the cylinders and solder them securely
into place, taking care to close up all seams or joints which might
permit the electrolyte to escape or evaporate.
Secure some old carbon rods or plates by breaking open some old dry
cells. The carbons will be in the form of a flat plate, a round rod, or
a star-shaped corrugated rod, depending upon the manufacture of the
cell. Any of these types of carbons will serve the purpose well,
provided that they are fitted with a thumb-screw or a small bolt and nut
at the top so as to make wire connections with the carbon.
Make a wooden plunger of the same shape as the carbon which you may
select, but make it slightly larger. Smooth it with sandpaper and give
it a coat of shellac to prevent it from absorbing moisture.
This wooden plunger is temporarily inserted in the center of one of the
zinc cups and supported so that it will be about one-half inch above the
bottom.
The electrolyte is prepared by mixing together the following ingredients
in the proportions shown:
Sal Ammoniac. 1 part
Zinc Chloride. 1 part
Plaster of Paris. 3 parts
Flour. 3/4 part
Water. 2 parts
[Illustration: Fig. 58.—The Different Operations involved in Making a
Dry Cell.]
The above paste is then firmly packed into the zinc shell around the
wooden plunger, leaving a space of about 3/4 of an inch at the top. The
paste can be poured in very readily when first mixed but sets and
hardens after standing a short while.
After it has set, withdraw the wooden plunger, thus leaving a space
inside of the dry cell a little larger than the carbon. The carbon is
now inserted in this hole and the surrounding space is filled with a
mixture composed of:
Sal Ammoniac. 1 part
Zinc Chloride. 1 part
Manganese Dioxide. 1 part
Granulated Carbon. 1 part
Flour. 1 part
Plaster of Paris. 3 parts
Water. 2 parts
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