The Boy's Book of New InventionsMaule, Harry E. (Harry Edward)
History
The Boy's Book of New Inventions
Maule, Harry E. (Harry Edward)
Inventions
About the same plan is followed out on all kinds of welding except
pipes and rails. Locomotives can be repaired without taking the
complicated machinery apart just by working around until the crucible
can be so hung, and the pouring gate so arranged that the metal
can be poured into the place designed for it. The chief difference
lies in the size of the weld to be made and the consequent amount
of thermit to be used. Welds have been made where as much as 2,000
pounds of thermit--enough to make 1,000 pounds of steel--have been
run into a mould. In these very big welds a certain percentage of
steel "punchings," or small pieces of steel, and a little pure
manganese are used to give the additional hardness to the weld.
Without going into details as to the manner in which the principle
of the thermit process is applied on rails or pipes, it will be
enough to say that in welding rails three different systems are used.
The first is done by building the mould around the ends of the two
rails to be welded together and letting the thermit steel run in
and completely surround the rails and the space between them. This
gives one continuous rail just as far as the welding is carried on,
and one through which the electric current of an electric road can
pass without any trouble at all. It is plain, then, why this system
is used so much on third rails of electric roads. The trouble with
it is that the swelling on the top and inside of the rails must be
machined down to present a smooth running surface to the wheels.
The next system, which is now almost out of date, is one in which two
moulds are used so that the thermit does not come up over the running
surface of the rails. This relieves the engineers of the necessity of
machining the welded joints.
The third system is a mixture of the joining by plates and the
thermit process. This is called the "Clark joint," after the name of
Chief Engineer Charles H. Clark of the Cleveland, (Ohio) Electric
Company, who formulated the plan. The rails are joined with plates
and bolted, or riveted together in the old way, but a thermit weld
is made at the base of the rail, welding the bases of the two rails
together and to the plate.
Public-domain text, read in full here on John Shaqi.
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