The Boy's Book of New InventionsMaule, Harry E. (Harry Edward)
History
The Boy's Book of New Inventions
Maule, Harry E. (Harry Edward)
Inventions
The method of welding steel pipes is an exact reversal of the
principle of welding together solid pieces of steel or iron. After
the pipes are cut off clean, the mould, which is made of cast iron,
is placed around them with specially constructed clamps to force
the two ends closer together after the thermit has been poured in.
The thermit is then set off in a flat-bottomed crucible like a
long-handled ladle, and poured into the mould by hand as if from a
ladle. As the slag rises to the top it goes into the mould first and
coats the pipes. The thermit steel does not touch the pipes, but
merely supplies the heat to weld them perfectly, so that they are as
strong as the piping itself. Just after the pour has been made, the
clamps are tightened up and the white-hot pipe ends forced together.
They are thus held until cold, when the mould is broken away. The
slag coats the outside of the pipes and this is chipped away, leaving
a perfect weld.
Another interesting use of thermit is in the great foundries where
cauldrons of metal have to be kept at a very high temperature. To
help keep the mass in a liquid state thermit can be introduced in
it either by throwing it into the cauldrons in bags, with a little
ignition powder so fixed that it will be touched off by the heat
of the boiling metal, or by putting it in especially designed cans
affixed to the ends of long rods. By these rods the thermit can be
plunged to the bottom of the cauldron before it "burns." The reaction
of the thermit, with the intense heat caused by it, helps to keep the
mass at the proper temperature.
Also thermit is used in the same way with a small amount of titanium
oxide, to purify iron and steel. The metal becomes much more liquid,
and a commotion like boiling is started. This is the result of the
titanium driving out the impure gases and driving other impurities
such as metallic oxides and sulphur contents to the top. Chemically
what happens when the titanium is introduced by the thermit process
is that the titanium combines with the nitrogen in the molten iron,
giving it a much finer grain, and making it a much lighter colour,
more like steel, than previously.
One of the things thermit is not extensively used for is the
repairing of gray iron castings. The first reason is that gray iron
is cheaper than steel, and a new casting often can be turned out by
the mills quickly.
Another and a more interesting reason is that gray iron melts in a
much lower temperature than does thermit steel and consequently has a
lower shrinkage. Therefore when the molten thermit, with its terrific
heat, cools there is a large shrinkage. Thermit steel being much
stronger than gray iron, its shrinking sometimes strains and cracks
the iron casting.
Public-domain text, read in full here on John Shaqi.
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