The Boy's Book of New InventionsMaule, Harry E. (Harry Edward)
History
The Boy's Book of New Inventions
Maule, Harry E. (Harry Edward)
Inventions
In spite of this difficulty very successful repairs have been made
on cast-iron and it has been found that by mixing 2 per cent. of
ferro-silicon and 1 per cent. pure manganese with the thermit for
welding, a thermit steel is formed which is very soft and comes close
to the properties of gray iron. By using this mixture important
welds have been made on cast-iron flywheels, water wheels, and other
cast-iron parts with great success.
While industry is making progress with all these uses of thermit,
science is experimenting all the time to add to the scope of the
process. As was pointed out before, many other metals can be reduced
to a high degree of purity with this process and in the laboratories
they are always trying new ones and working out new formulas. Of
the pure metals that can be reduced by the thermit process there
are chromium, which is 98 to 99 per cent. pure; manganese, which
is 96 per cent. pure; and molybdenum, which is 98 to 99 per cent.
pure. These are used in the manufacture of very hard steel, such as
armour plate, and "high speed steel." Among the alloys, or mixtures
of metals, there are chromium-manganese, manganese titanium,
ferro-titanium, ferro-vanadium, and ferro-boron, all of which have
uses in industry and help us to travel faster and more safely by
railroad, electric train, and steamship.
It may have occurred to some bright boy that, since this heat is
so intense and so handy, it might be a good way to make steam in
locomotive boilers, or cook our meals, but it will be remembered
that the heat is all over within a few minutes. In other words,
where a terrific heat is required for a few seconds, thermit will
fill the bill, but where a continuous heat for many hours is needed,
electricity, gas, coal, coke, oil, or wood are better. The high cost
of aluminum would probably prevent the thermit process coming into
use in the manufacture of steel for our armour plate, ship plate, or
structural steel, at least for a good many years.
Earlier in this chapter I said that the slag, or aluminum oxide, from
the thermit process was an almost useless product. This is not the
precise scientific truth, for the slag becomes a black powder such as
is used in making emery wheels, but the slag from thermit is never
actually used for this. Another use for the slag from the thermit
process in which chromium is used has been discovered. Potters use a
material called corundum, which this slag resembles, except that it
is superior to natural corundum in pottery manufacturing because of
its freedom from metallic impurities. The slag can be mixed with clay
and baked. It is especially useful in chemical apparatus that must
withstand great extremes of temperature, because its experience has
so tempered it that nothing less than a heat equal to that of the sun
would give it much concern.
Public-domain text, read in full here on John Shaqi.
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