The Clay Industries, Including the Fictile & Ceramic Arts on the Banks of the Severn: with notices of the early use of Shropshire clays, the history of pottery, porcelain, &c. in the district — John Shaqi
The Clay Industries, Including the Fictile & Ceramic Arts on the Banks of the Severn: with notices of the early use of Shropshire clays, the history of pottery, porcelain, &c. in the districtRandall, John
History
The Clay Industries, Including the Fictile & Ceramic Arts on the Banks of the Severn: with notices of the early use of Shropshire clays, the history of pottery, porcelain, &c. in the district
Randall, John
Ceramics -- Great Britain -- History; Clay industries -- Great Britain -- History; Porcelain, English
Roofing tiles have been made in a similar way to bricks, one would
imagine, looking at the specimens found at Wroxeter and other places from
the time of Roman occupation down to the present. They are found in
double layers, forming slightly projecting string-courses in the
buildings, but larger and thicker than ours; some of those dug up at
Wroxeter being 17 inches by 12, and 4 inches thick, whilst some are 21
inches square. One of these larger ones has the impression of the foot
of an ox, evidently received whilst in the process of drying. Very many
interesting specimens of bricks, tiles, and pottery are found here, and
the art of working up the clays of the district has no doubt been
practised from that time to the present.
Formerly clays were allowed to lie during the winter to weather as it is
called; and a statute now obsolete required, under a penalty, that bricks
should not be made unless the clay for making them had been turned over
at intervals, three times at least before the 1st of March. But
brickmakers now, not having patience to wait for the action of the
weather, have invented machinery to do the work, and the clay is taken
direct from the pit to be crushed by iron rollers, and conveyed by coarse
canvas screens to the pug-mill. This is an upright cylinder, with a
revolving vertical shaft, fitted up with horizontal knives following each
other at an angle so as to cut, amalgamate, temper the material, and fit
it for use. The process of forming the brick itself requires more tact
than the reader would imagine, as the yielding clay has to be thrown into
the mould so that every part shall be filled up with a body of equal
consistency. To cause the clay to leave the mould, the latter is each
time dipped into water, in which case the process is called
slop-moulding, or is sprinkled over with sand or coke-dust; and when so
made the brick is placed lengthways with others on smooth flats, half an
inch or an inch apart and allowed to dry. The best kind of bricks are
subjected to considerable pressure in the mould by means of a machine,
and a hollow is left inside for the mortar, to enable them to fit close
in the joint. Ornamental bricks of elaborate design for architectural
purposes require more delicate manipulation, and the clays for these
undergo more careful preparation. Machines also are used which take the
clay from the crushing-rollers, temper and thoroughly amalgamate it, and
convert it into the finished article.
The old methods of preparing clay for bricks and tiles, still practised
by some firms, is probably the best where a good tough article is
required: that is treading and hand-tempering by the workman, who kneads
it with his naked feet, and “slaps” or “wedges” it by breaking off pieces
and beating one against another. Machinery, however, is extensive used,
and horizontal rollers are set so as to secure different degrees of
fineness, in conduction with the pug-mill.
Public-domain text, read in full here on John Shaqi.
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