"In 1837 the foundations of the Great Conservatory were commenced; and in
constructing so great a building it was found desirable to contrive some
means for abridging the great amount of manual labour that would be
required in making the immense number of sash-bars requisite for the
purpose. Accordingly, I visited all the great workshops in London,
Manchester, and Birmingham, to see if anything had been invented that would
afford the facilities I required. The only apparatus met with was a
grooving-machine, which I had at once connected with a steam-engine at
Chatsworth, and which was subsequently so improved as to make the sash-bar
complete.
[Illustration: CUTTERS OF MR. PAXTON'S SASH-BAR MACHINE.]
"For this apparatus the Society of Arts, in April, 1841, awarded me a
medal; and this machine is the type from which all the sash-bar machines
found in use throughout the country at the present time are taken. As the
Conservatory was erected under my own immediate superintendence, I am able
to speak accurately as to the advantages of the machine: it has, in regard
to that building alone, saved in expenses 1,400_l._ The length of each of
the bars of the Conservatory is 48 inches; only one inch shorter than those
of the Exhibition Building. The machine was first used in its present form
in August, 1838; and its original cost, including table, wheels, and
everything complete, was 20_l._ The motive power is from a steam-engine
employed on the premises for other purposes; and any well-seasoned timber
may be used. The attendants required are only a man and a boy, and the
expense of the power required for it when in use is comparatively trifling.
The sash-bars may be made of any form, by changing the character of the
saws.
"There is one particular feature in working the machine, namely, the bar is
presented to the saws below the centre of motion, instead of above it (as
is usual); and to the sides of the saw which are ascending from the table,
instead of those which are descending. These arrangements were necessary to
suit the direction of the teeth to the grain of the wood; for when the bars
were presented to the saws in the usual way, the wood was crushed instead
of being cut and cleaned. It is essential that the machine should revolve
1,200 times in a minute to finish the work in a proper manner.
"The glass and glazing of the Chatsworth Conservatory caused me
considerable thought and anxiety, as I was very desirous to do away
altogether with the numerous overlaps connected with the old system of
glazing with short lengths. This old method, even under the best of
management, is certain, in the course of a few years, to render unsightly
any structure, however well built.
Public-domain text, read in full here on John Shaqi.
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