The riveting together of the wrought-iron trusses was performed on
horizontal supports, on which the curve that they were to be made to was
marked out. The bars having been previously cut to the requisite lengths,
and punched and drilled with holes for the rivets, were laid out on the
stages in the proper forms with the cast-iron standards, which were
temporarily kept in place by bolts passed through some of the rivet-holes.
The whole framework was then riveted up with red-hot rivets supplied from
small portable furnaces, several sets of men being employed upon each
truss, by which means as many as sixteen were completed in one day. The
whole of the trusses, three hundred and seventy-two in number, required for
the building were put together on the ground, and several ingenious
mechanical contrivances were made use of to facilitate and hasten the work.
To form some idea of the amount of labour that had to be performed, it may
be mentioned that each of the trusses forty-eight feet in length, or the
smallest, is held together by more than fifty rivets, requiring more than
twice that number of holes to be made in bars of iron varying in thickness
from a quarter of an inch upwards. About 25,000 rivets were thus required
for the whole of the work.
Iron Drilling Machine.
The holes for the rivets were made partly by drilling and partly by
punching. In the machine used for the former the bar to be bored was laid
upon a flat surface forming part of the solid cast-iron stand of the
machinery; the drilling-point worked vertically, and could be moved in that
direction to suit the different thicknesses of iron brought under its
operation. It was suspended at one end of a lever, with a counterpoise at
the other. This lever was also connected by a rod and crank, with another
near the ground, one end of which was formed into a tread to be worked by
the foot. The workman, when he had arranged the iron in the right position
under the drill, pressed his foot upon the tread; thus raising the
counterpoise end of the upper lever, and pressing the point of the drill,
which was of a spear-head form, down upon the iron. Underneath the iron to
be drilled was placed a piece of wood to protect the point of the drill
when it had passed through the iron. It was also necessary to moisten the
iron during the operation, in order to keep the drill-point cool. Three men
were required to attend to this work, which was not so rapid as the other
method of making the holes by punching.
[Illustration: THE DRILLING-MACHINE.]
The Punching Machine.
[Illustration: THE PUNCHING-MACHINE AND SHEARS.]
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