The Economic Aspect of GeologyLeith, C. K. (Charles Kenneth)
Science
The Economic Aspect of Geology
Leith, C. K. (Charles Kenneth)
Geology, Economic
=Iron ores due to weathering of sulphide ores.= A relatively minute
portion of the world's iron ore comes from the "gossans" or "iron caps"
over deposits of iron sulphides. The gossans are formed by oxidation and
leaching of other minerals from the deposits, leaving limonite or
hematite in concentrated masses (see pp. 46-47).
MANGANESE ORES
ECONOMIC FEATURES
Manganese ores are used mainly in the manufacture of steel, the alloys
spiegeleisen and ferromanganese being added to the molten steel after
treatment in the Bessemer converter and open-hearth furnace in order to
recarburize and purify the metal. The alloy ferromanganese is also used
in the production of special manganese steels. Manganese ore is used in
relatively small amounts in dry batteries, in the manufacture of
manganese chemicals, in glass making, and in pigments. Steel uses 95 per
cent of the total manganese consumed, batteries and chemicals 5 per
cent. On an average each ton of steel in the United States requires 14
pounds of metallic manganese, equivalent to 40 pounds of manganese ore.
With manganese ores, as with iron ores, the percentage of minor
constituents,--phosphorus, silica, sulphur, etc.,--determines to a large
extent the manner of use. Low-grade manganese ores, ranging from 10 to
35 per cent in manganese, 20 to 35 per cent in iron, and containing less
than 20 per cent of silica, are used mainly in the production of the
low-grade iron-manganese alloy called _spiegeleisen_ or _spiegel_ (16 to
32 per cent manganese). The higher-grade ores, ranging from 35 to 55 per
cent in manganese, are used mainly in the production of the high-grade
alloy called _ferromanganese_ or _ferro_, in which the manganese
constitutes 65 to 80 per cent of the total. To a very limited extent
manganese is smelted directly with iron ores, thus lessening the amount
to be introduced in the form of alloys; this, however, is regarded as
wasteful use of manganese, since its effectiveness as so used is not
very great. Steel makers usually prefer to introduce manganese in the
form of ferromanganese rather than as spiegel. On the other hand, the
ores of the United States as a whole are better adapted to the
manufacture of spiegel. With the shutting off of foreign high-grade
supplies during the war, resulting in the increased use of local ores,
it became necessary to use larger amounts of the spiegel which could be
made from these ores. Metallurgists stated that it was theoretically
possible to substitute spiegel for the higher grade alloy up to 70 per
cent of the total manganese requirement, but in actual practice this
substitution did not get much beyond 18 per cent.
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