The Fabric of Civilization: A Short Survey of the Cotton Industry in the United StatesGuaranty Trust Company of New York
History
The Fabric of Civilization: A Short Survey of the Cotton Industry in the United States
Guaranty Trust Company of New York
Cotton manufacture -- United States
1. Preparatory processes: Opening, carding,
combing, and drawing.
2. Spinning.
3. Spooling, warping, sizing, slashing, entering
or drawing-in.
4. Weaving.
5. Converting and finishing, including bleaching,
mercerizing, dying, printing, and finishing.
Before the cotton fiber can be spun into the yarn from which the cloth is
woven, the bales must be broken open, the impurities removed, and the
fibers arranged so that they are parallel and contain no bunches or
tangles. Care in these processes has become more and more necessary and
important as the demand for a higher quality of cloth, possessing greater
strength and evenness, has been developed. Hence, some of the most
elaborate, complex, and admirable machinery in the mill is that devoted
to these preparatory processes. The principle involved is always that of
thoroughly cleaning the material, then opening it so that every fiber
shall be thoroughly separated from its fellows, and then straightening
out the fibers, no matter what types of machines may be used.
Conveying Fiber
By Air Blast
The heavy laps of cotton are first thrown directly from the bale into the
breaker, and the cotton is then usually blown through large pipes from
the room in which the bales are broken to the room in which the openers
are located.
The functions of the opener are two. The first is to clean from the
cotton the dirt and bits of leaf, pod, and foreign substances, which may
have clung to the fiber as it passed through the gin back on the
plantation. The second is to roll the cotton into a more or less regular
"lap," as it is called.
The Energetic
Opener At Work
As the cotton goes into the opener (see diagram on following page), dusty
and dirty, it is seized by strong teeth fastened upon a large cylinder
(A), revolving rapidly, and is flung by centrifugal force against an iron
grid (B) time after time. Sometimes there is a strong current of air
blowing through the tangled mass, helping to loosen the particles. The
dirt comes out through the grid and is carried away, while the lint
itself, after being carried around an indefinite number of times,
gradually works its way along a channel, and finally out between two
large rollers (C), which compress it once more, so that it is, in effect,
a sheet of batting. This sheet, or lap, is rolled up in a large roll (G),
which may be two or three feet in diameter, and is then ready for the
first doubling or blending process. In mills where strength and evenness
of yarn are at a premium, the sheets from three or four laps may be fed
through another opener, usually called a "scutcher," which breaks them
all apart again, mixes up the fibers, cleans out more of the dirt, and
produces a more even lap.
The cotton, as it comes from the opener and the scutcher, is much cleaner
and more attractive. It begins to look like the riches it contains.
[Illustration: _Cross-section diagram of opener_]
Public-domain text, read in full here on John Shaqi.
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