The First Airplane Diesel Engine: Packard Model DR-980 of 1928Meyer, Robert B.
History
The First Airplane Diesel Engine: Packard Model DR-980 of 1928
Meyer, Robert B.
Airplanes -- Motors (Diesel)
Summing up, the differences between the Diesel and gasoline engines
start with the fact that the gasoline engine requires a complicated
electrical ignition system in order to fire the combustible mixture,
whereas the Diesel engine generates its own heat to start combustion by
means of highly compressed air. This brings about the necessity for
injecting the fuel in a well-atomized condition at the time that
combustion is desired and the quantities of fuel injected at this time
control the amount of heat generated; that is, an infinitesimally small
quantity of fuel will be burned just as efficiently in the Diesel engine
as a full charge of fuel, whereas in the gasoline engine the mixture
ratio must be kept reasonably constant and, if the supply of fuel is to
be cut down for throttling purposes, the supply of air must be
correspondingly reduced. It is this requirement in a gasoline engine
that necessitates an accurate and sensitive fuel-and-air metering device
known as the carburetor.
The fact that the air supply of a Diesel engine is compressed and its
temperature raised to such a high degree permits the use of liquid fuels
with a high ignition temperature. These fuels correspond more nearly to
the crude petroleum oil as it issues from the wells and this fact
accounts for the much lower cost of Diesel fuel as compared to the
highly refined gasoline needed for aircraft engines.
Weight-Saving Features
In order to be successful in aviation use, the modern lightweight diesel
of the time had to have its weight reduced from 25 lb/hp to 2.5 lb/hp.
This required unusual design and construction methods, as follows:
Crankcase: It weighed only 34 lb because of three factors: Magnesium
alloy was used extensively in its construction, thus saving weight as
compared with aluminum alloy, which was the conventional material at
this time. It was a single casting. This saved weight because heavy
flanges, nuts, and bolts were dispensed with. The cylinders, instead of
being bolted to the crankcase, as was normal practice, were held in
position by two circular hoops of alloy steel passing over the cylinder
flanges. They were tightened to such an extent that at no time did the
cylinders transfer any tension loads to the crankcase. This type of
fastening actually strengthened the crankcase in contrast to the usual
method. For this reason it could be built lighter. The hoops did not
always function well. "The first job I ever did on the Towle was to
patch the holes in the top and bottom of the hull when a cylinder blew
off during run-up and nearly beheaded the pilot."[13]
[Illustration: Figure 22.--Rear view of engine with rear crankcase cover
removed, showing valve and injector rocker levers and injector control
ring mounted on crankcase diaphram. U.S. Navy test, 1931. (Smithsonian
photo A48323D.)]
[Illustration: Figure 23.--Main crankcase. U.S. Navy test, 1931.
(Smithsonian photo A48325B.)]
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