The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
Concentration in open pans has now been superseded by evaporation _in
vacuo_. The subject of the gradual development of the modern efficient
evaporating plant from the vacuum pan, originated and successfully
applied by Howard in 1813 in the sugar industry, is too lengthy to
detail here, suffice it to say that the multiple effects now in vogue
possess distinct advantages--the greatest of these being increased
efficiency combined with economy.
The present type of evaporator consists of one or more vessels, each
fitted with a steam chamber through which are fixed vertical hollow
tubes. The steam chamber of the first vessel is heated with direct
steam, or with exhaust steam (supplied from the exhaust steam receiver
into which passes the waste steam of the factory); the treated lyes
circulating through the heated tubes is made to boil at a lower
temperature, with the reduced pressure, than is possible by heating in
open pans.
The vapour given off by the boiling liquor is conveyed through large
pipes into the steam chamber of the second vessel, where its latent heat
is utilised in producing evaporation, the pressure being further
reduced, as this second vessel is under a greater vacuum than No. 1.
Thus we get a "double effect," as the plant consisting of two pans is
termed. The vapours discharged from the second vessel during boiling are
passed through pipes to the steam chamber of the third vessel (in a
"triple effect"), and there being condensed, create a partial vacuum in
the second vessel. The third vessel may also be heated by means of live
steam. The vapours arising from the last vessel of the evaporating
plant, or in the case of a "single effect" from the vessel, are conveyed
into a condenser and condensed by injection water, which is drawn off by
means of the pump employed for maintaining a vacuum of 28 inches in the
vessel.
In the most recent designs of large evaporative installations, the
vapours generated from the last vessel are drawn through a device
consisting of a number of tubes enclosed in a casing, and the latent
heat raises the temperature of the treated lyes proceeding through the
tubes to supply the evaporator.
It will thus be observed that the object of multiple effects is to
utilise all the available heat in performing the greatest possible
amount of work. Special devices are attached to the plant for
automatically removing the condensed water from the steam chambers
without the loss of useful heat, and as a precaution against splashing
over and subsequent loss of glycerine through conveyance to the steam
chamber, dash plates and "catch-alls" or "save-alls" of various designs
are fitted on each vessel.
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