The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
_Treatment of Lyes._--The spent lyes withdrawn from the soap-pans are
cooled, and the soap, which has separated during the cooling, is
carefully removed and returned to the soap-house for utilisation in the
manufacture of brown soap. Spent lyes may vary in their content of
glycerol from 3 to 8 per cent., and this depends not only upon the
system adopted in the working of the soap-pans, but also upon the
materials used. Although, in these days of pure caustic soda, spent lyes
are more free from impurities than formerly, the presence of sulphides
and sulphites should be carefully avoided, if it is desired to produce
good glycerine.
The lyes are transferred to a lead-lined tank of convenient size, and
treated with commercial hydrochloric acid and aluminium sulphate,
sufficient being added of the former to neutralise the free alkali, and
render the liquor faintly acid, and of the latter to completely
precipitate the fatty acids. The acid should be run in slowly, and the
point when enough has been added, is indicated by blue litmus paper
being slightly reddened by the lyes.
The whole is then agitated with air, when a sample taken from the tank
and filtered should give a clear filtrate.
Having obtained this clear solution, agitation is stopped, and the
contents of the tank passed through a filter press. The scum, which
accumulates on the treatment tank, may be transferred to a perforated
box suspended over the tank, and the liquor allowed to drain from it.
The filtered liquor is now rendered slightly alkaline by the addition of
caustic soda or carbonate, and, after filtering, is ready for
evaporation.
The acid and alum salt used in the above treatment must be carefully
examined for the presence of arsenic, and any deliveries of either
article, which contain that impurity, rejected.
Lime, bog ore, and various metallic salts, such as ferric chloride,
barium chloride, and copper sulphate have been suggested, and in some
instances are used instead of aluminium sulphate, but the latter is
generally employed.
_Evaporation to Crude Glycerine._--The clear treated lyes, being now
free from fatty, resinous, and albuminous matter, and consisting
practically of an aqueous solution of common salt (sodium chloride) and
glycerine, is converted into crude glycerine by concentration, which
eliminates the water and causes most of the salt to be deposited.
This concentration was originally performed in open pans heated by fire
or waste combustible gases. In the bottom of each pan was placed a dish
in which the salt deposited, and this dish was lifted out periodically
by the aid of an overhead crane and the contents emptied and washed.
Concentration was continued until the temperature of the liquor was 300 deg.
F. (149 deg. C.), when it was allowed to rest before storing.
This liquor on analysis gave 80 per cent. glycerol and from 9 to 10-1/2
per cent. salts (ash); hence the present standard for crude glycerine.
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