The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
The older method of heating the air by allowing it to pass over a pipe
or flue through which the products of combustion from a coke or coal
fire are proceeding under the floor of the drying chamber to a small
shaft, has been superseded by steam heat. The air is either drawn or
forced by means of quickly revolving fans through a cylinder placed in a
horizontal position and containing steam coils, or passed over
steam-pipes laid under the iron grating forming the floor of the
chamber.
[Illustration: FIG. 21.--Soap-drying apparatus.]
It will be readily understood that in the case of a bad conductor of
heat, like soap-chippings, it is difficult to evaporate moisture
without constantly moving them and exposing fresh surfaces to the
action of heat.
In the Cressonnieres' system, where the shavings of chilled soap are
dried by being carried through a heated chamber upon a series of endless
bands (the first discharging the contents on to a lower belt which
projects at the end, and is moving in the opposite direction, and so
on), this is performed by intercepting milling rollers in the system of
belts (Eng. Pat. 4,916, 1898) whereby the surfaces exposed to the drying
are altered, and it is claimed that the formation of hardened crust is
prevented.
In the ordinary methods of drying, the chips are frequently moved by
hand to assist uniform evaporation.
The degree of saturation of the air with moisture must be taken into
consideration in regulating the temperature and flow of air through the
drying chamber, and for this purpose the use of a hygrometer is
advantageous.
It is very important that the correct amount of moisture should be left
in the soap, not too much, nor too little; the exact point can only be
determined by judgment and experience, and depends to a considerable
extent upon the nature of the soap, and also on the amount of perfume or
medicament to be added, but speaking generally, a range of 11 to 14 per
cent. gives good results. If the soap contains less than this amount it
is liable to crumble during the milling, will not compress
satisfactorily, and the finished tablet may have a tendency to crack and
contain gritty particles so objectionable in use. If, on the other hand,
the soap is left too moist, it is apt to stick to the rollers and mill
with difficulty, and during compression the surface assumes a blistered
and sticky appearance.
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