The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
(ii.) _Milling and Incorporation of Colour, Perfume or Medicament._--The
object of milling is to render the soap perfectly homogeneous, and to
reduce it to a state in which colour, perfume, or any necessary
neutralising material or other substance may be thoroughly incorporated.
The milling machine consists of smooth granite rollers, fitted with
suitable gearing and working in an iron framework (Fig. 22). The rollers
are connected in such a manner that they rotate at different speeds, and
this increases the efficiency of the milling, and ensures that the
action of the rollers is one of rubbing rather than crushing.
By means of suitably arranged screws the pressure of the rollers on one
another can be adjusted to give the issuing soap any desired thickness;
care should be taken that the sheets of soap are not unnecessarily thick
or the colour and odour will not be uniform.
The soap, in the form of chips, is introduced on to the rollers through
a hopper, and after one passage through the mill, from bottom to top,
one of the serrated knife edges is applied and the ribbons of the soap
are delivered into the top of the hopper where the colour, perfume, and
any other desired admixture is added, and the milling operation repeated
three or four times. When the incorporation is complete the other
scraper is fixed against the top roller and the soap ribbon passed into
the receptacle from which it is conveyed to the compressor. A better
plan, however, especially in the case of the best grade soaps, where the
perfumes added are necessarily more delicate and costly, is to make the
addition of the perfume when the colour has been thoroughly mixed
throughout the mass. Another method is to mill once and transfer the
mass to a rotary mixing machine, fitted with internal blades, of a
peculiar form, which revolve in opposite directions one within the other
as the mixer is rotated. The perfume, colouring matter, etc., are added
and the mixer closed and set in motion, when, after a short time, the
soap is reduced to a fine granular condition, with the colour and
perfume evenly distributed throughout the whole. By the use of such
machines, the loss of perfume by evaporation, which during milling is
quite appreciable, is reduced to a minimum, and the delicacy of the
aroma is preserved unimpaired.
[Illustration: FIG. 22.--Milling machine.]
Prolonged milling, especially with a suitable soap base, tends to
produce a semi-transparent appearance, which is admired by some, but the
increased cost of production by the repeated milling is not accompanied
by any real improvement in the soap.
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