The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
The soap finally emerges through the nozzle (to which is attached a
cutter of suitable shape and size according to the form it is intended
the final tablet to take) as a long, polished, solid bar, which is cut
with a knife or wire into lengths of 2 or 3 feet, and if of satisfactory
appearance, is ready for cutting and stamping. The nozzle of the plodder
is heated by means of a Bunsen burner to about 120 deg. or 130 deg. F.
(49 deg.-55 deg. C.) to allow the soap to be easily forced out, and this
also imparts a good gloss and finish to the ejected bar--if the nozzle
is too hot, however, the soap will be blistered, whereas insufficient
heat will result in streaky soap of a poor and dull appearance.
(iv.) _Cutting and Stamping._--In cutting the soap into sections for
stamping, the cutter should shape it somewhat similar to the required
finished tablet.
Many manufacturers cut the soap into sections having concave ends, and
in stamping, the corners are forced into the concavity, with the result
that unsightly markings are produced at each end of the tablet. It is
preferable to have a cutter with convex ends, and if the stamping is to
be done in a pin mould the shape should be a trifle larger than the
exact size of the desired tablet.
[Illustration: FIG. 26--Pin mould.]
The stamping may be performed by a hand stamper (Fig. 24), a screw press
(Fig. 25), or by a steam stamper. The screw press works very
satisfactorily for toilet soaps.
There are two kinds of moulds in use for milled soaps:--
(_a_) _Pin Moulds_ in which tablets of one size and shape only can be
produced (Fig. 25). The edges of the mould meet very exactly, the upper
part of the die carries two pins attached to the shoulder, and these are
received into two holes in the shoulder of the bottom plate. The
superfluous soap is forced out as the dies meet.
(_b_) _Band or Collar Moulds._--In this form (Fig, 27) the mould may be
adjusted to stamp various sized tablets, say from 2 ozs. to 5-1/3 ozs.
and different impressions given by means of removable die plates. The
band or collar prevents the soap squeezing out sideways. We are indebted
to R. Forehaw & Son, Ltd., for the loan of this illustration.
It is usual to moisten the soap or mould with a dilute solution of
glycerine if it should have a tendency to stick to the die plates.
The soap is then ready for final trimming, wrapping, and boxing.
[Illustration: FIG. 27--Band Mould.]
MEDICATED SOAPS.
The inherent cleansing power of soap renders it invaluable in combating
disease, while it also has distinct germicidal properties, a 2 per cent.
solution proving fatal to B. coli communis in less than six hours, and
even a 1 per cent. solution having a marked action on germs in fifteen
minutes.
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