The handbook of soap manufactureSimmons, W. H. (William Herbert)
Science
The handbook of soap manufacture
Simmons, W. H. (William Herbert)
Soap
_Perfume._--The materials used in perfuming soap will be dealt with
fully in the next chapter. The quantity necessary to be added varies
considerably with the nature of the essential oils, and also the price
at which the soap is intended to be sold. In the cheaper grades of
milled soaps the quantity will range from 10-30 fluid ozs. per cwt., and
but rarely exceeds 18-20 ozs., whereas in more costly soaps as much as
40-50 fluid ozs. are sometimes added to the cwt.
_Colouring Matter._--During recent years an outcry has been made against
highly coloured soaps, and the highest class soaps have been
manufactured either colourless or at the most with only a very delicate
tint. It is obvious that a white soap guarantees the use of only the
highest grade oils and fats, and excludes the introduction of any rosin,
and, so far, the desire for a white soap is doubtless justified. Many
perfumes, however, tend to quickly discolour a soap, hence the advantage
of giving it a slight tint. For this purpose a vegetable colouring
matter is preferable, and chlorophyll is very suitable.
[Illustration: FIG. 23.--Compressor.]
A demand still exists for brightly coloured soaps, and this is usually
met by the use of coal-tar dyes. The quantity required is of course
extremely small, so that no harm or disagreeable result could possibly
arise from their use.
_Neutralising and Superfatting Material._--If desired, the final
neutralisation of free alkali can be carried out during the milling
process, any superfatting material being added at the same time. The
chief neutralising reagents have already been mentioned in Chapter VI.
With regard to superfatting material, the quantity of this should be
very small, not exceeding 6-8 ozs. per cwt: The most suitable materials
are vaseline, lanoline, or spermaceti.
[Illustration: FIG. 24--Hand soap-stamping press.]
(iii.) _Compressing._--The next stage is the compression and binding of
the soap ribbons into a solid bar suitable for stamping, and the plant
used (Fig. 23) for this purpose is substantially the same in all
factories. The soap is fed through a hopper into a strong metal
conical-shaped tube like a cannon, which tapers towards the nozzle, and
in which a single or twin screw is moving, and the soap is thereby
forced through a perforated metallic disc, subjected to great pressure,
and compressed. The screws must be kept uniformly covered with shavings
during compression to obviate air bubbles in the soap.
[Illustration: FIG. 25.--Screw press.]
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