To make my first imperfect press I had bought a piece of wood from a
wheelwright in order to have it turned into two cylinders. Hardly had
the two been in the house a day before each one split so that a
longitudinal crack of two inches width appeared. As the upper cylinder
was thick enough to make an impression of a whole folio of sheet music
without revolving so far as to let the crack reach the stone, I
contented myself with it temporarily. Now, in order not to spoil the
impressions, I had to begin each revolution of the cylinder at the
crack, for otherwise the crack might have come at the middle or end of
the impression and given no imprint of that part. Therefore, as the
stone was pushed under the cylinder at the crack, it was already gripped
before the impression began, and was drawn through at once. With the new
press, however, the upper cylinder had to draw the stone between both
cylinders in order to bring it under its pressure. But in doing this,
the new press first pulled the linen stretched over the printing-frame
till it would yield no more and forced the stone powerfully under the
cylinder, during which of course the paper under the linen was pulled
over the inked stone and smeared.
Several attempts to rectify this trouble were unsuccessful. Probably I
would have discovered the remedy finally,--either that the upper
cylinder must not first be pressed on the stone, which must be under it
before each impression began, or that I need only use tightly stretched
leather instead of linen. But I decided, instead, in order to complete
our work if possible, to have a press made in all haste by a carpenter,
of a style like the book-printers' press, wherein the force is applied
instantly from above.
As everything was very rough, the new press was ready in eight days. The
first experiment, with a small stone, seemed to succeed. But the larger
stones would not give thorough impressions, probably because of the
uneven surface of the press, which was merely of wood. I increased the
power enormously. A stone of three hundredweight was elevated with
pulleys and released suddenly to fall ten feet. It forced a lever down
on the press with a pressure of more than ten thousand pounds. The
plates gave fair impressions by this means, but generally they were
cracked after the first, second, or third impression.
To determine how much downward force was needed to print a sheet of
music, I took a well-ground stone a square inch in area, laid moistened
paper on an inked printing-stone, over this a sixfold layer of paper,
then a double layer of fine cloth, finally the square inch of stone, and
then weights ranging from one to three hundredweight.
Public-domain text, read in full here on John Shaqi.
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