In this work the stencil paper often tore. To overcome this there was
only one remedy, which was to make the roller hollow and feed it with
color from inside. I did not have the time to try this and worked out
another plan. I cut out the places to be colored in felt or leather,
applied paste to their obverse sides, laid them face down on the exact
parts of the picture which were to be colored, rolled a perfectly round
roller over them, and the pieces adhered to the roller in their right
places. Then the roller was inked with the required color, and of course
took it only in the elevated parts. At both ends the roller had a strip
of leather of the same thickness as the cut-outs, thus making it certain
that it would not touch the ink except in the proper places. In this way
pictures could be illuminated very quickly, and several shades of color
could be obtained if the pieces were of different qualities of leather,
or of leather, cloth, and cotton, according to the shades desired. A
very moderate pressure sufficed for good and even work.
What could be more natural than that I should deduce that this sort of
printing might be utilized for cotton? Once inked, the roller was good
for ten to twelve impressions, if the operator merely used a little more
pressure as he proceeded. I saw also that the roller could easily be
colored by attaching another to revolve with it and convey the ink. That
would give us a form of cotton-printing that would proceed
automatically.
The idea was too important to be left untried. I took a little roller,
two inches in diameter and six inches long. I glued a piece of calfskin
completely around it and then cut a design into it. Then this roller was
so adjusted with relation to another of exactly the same dimensions that
both touched perfectly. On this second one, which was to convey the
color to the other, there rested a little box without a bottom, so that
the roller itself represented the bottom as soon as the box was pressed
on it, which was most easily done with two screws. The color was poured
into this box. Now when the lower roller was passed over linen or cotton
which was stretched on an evenly planed board with an under layer of
cloth, a continuous print was obtained, without off-set, and with such
celerity that it could be reckoned easily that with this process several
thousand yards a day could be produced.
Public-domain text, read in full here on John Shaqi.
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