The jute industry : $b from seed to finished clothWoodhouse, Thomas
History
The jute industry : $b from seed to finished cloth
Woodhouse, Thomas
Jute fiber
CHAPTER VI. BATCHING
_Softening and Softening Machines_. Two distinct courses are
followed in the preparation of the jute fibre after it leaves the
bale opener, and before it is carded by the breaker card. These
courses are designated as--
1. Hand Batching.
2. Machine Batching.
In the former process, which is not largely practised, the pieces of
jute are neatly doubled, while imparting a slight twist, to
facilitate subsequent handling, and laid in layers in large carts
which can be wheeled from place to place; if this method is not
convenient, the pieces are doubled similarly and deposited in large
stalls such as those illustrated in Fig. 10.
On the completion of each layer, or sometimes two layers, the
necessary measured amount of oil is evenly sprayed by hand over the
pieces from cans provided with suitable perforated outlets--usually
long tubes. After the oil has been added, water, from a similar
sprayer attached by tubing to a water tap, is added until the
attendant has applied what he or she considers is the proper quantity.
The ratio between a measured amount of oil and an unmeasured amount
of water is thus somewhat varied, and for this reason the above
method is not to be commended. A conscientious worker can, however,
with judgment, introduce satisfactory proportions which are, of
course, supplied by the person in charge. In Fig. 10, the tank on
the right is where the oil is stored, while the oil can, and the
spray-pipe and tube for water, are shown near the second post or
partition on the right.
[ILLUSTRATION: FIG. 10 HAND-BATCHING DEPARTMENT WITH UNPREPARED AND
PREPARED FIBRE]
The first stall--that next to the oil tank--in Fig. 10 is filled
with the prepared pieces, and the contents are allowed to remain
there for some time, say 24 hours, in order that the material may be
more or less uniformly lubricated or conditioned. At the end of this
time, the pieces are ready to be conveyed to and fed into the
softening machines where the fibres undergo a further process of
bending and crushing.
All softening machines for jute, or softeners as they are often
called, are similar in construction, but the number of pairs of
rollers varies according to circumstances and to the opinions of
managers. Thus, the softener illustrated in Fig. 11, which, in the
form shown, is intended to treat jute from the above-mentioned stalls,
is made with 47, 55, 63 or 71 pairs of rollers or any other number
which, minus 1, is a measure of 8. The sections are made in 8's. The
illustration shows only 31 pairs.
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