The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Fig. 26 shows such a machine. The mill on this serves merely to reduce
the hard kernel to a pulp, and this admits of the grinding stones being
placed farther apart, and so occasions no heat. Trituration is then
effected by a roller apparatus, for which operation machines with four
rollers have been proved most satisfactory. As such roller machines are
furnished with water-cooling systems, it is possible for the cacao to
be kept cool even on these.
6. ~Mixture with sugar and spices.~
[Illustration: Fig. 27.]
A thorough mixing with sugar can only be effected when the cacao paste
is heated to a temperature rather above the melting point of cacao
butter, that is to say, as high as from 35° to 40° C., and consequently
the incorporating machine in which that operation is carried on is
provided with a steam jacket. For this process it is advisable to
have the chocolate in a semi-liquid condition, wherefore the ground
cacao issuing from the mills is transferred to steam-heated vessels
(fig. 27) fitted with taps suitable for drawing off the mass as it is
required. Formerly the cacao mass was fed into the melangeur in lumps
and there liquefied. But as this necessitated the application of heat
to the melangeur, attended with the risk of cracking its under-plating,
and also a postponement of the mixing processes, whereby considerable
time was lost, this method no longer obtains to-day. It is at present
usual not only to warm the cacao mass beforehand, but the sugar also,
by storing it in warm chambers, so that the whole paste possesses
a uniform temperature, lowering of temperature in the melangeur is
avoided, and there is consequently no waste of the heating steam.
In some large factories the actual incorporation of cacao and sugar
is preceded by a preliminary mixing of large quantities, which
considerably relieves the strain on the melangeur, whilst it keeps the
machine rooms as far as possible free from superfluous dust.
[Illustration: Fig. 28.]
The mixing machine shown in fig. 28 can here be used with advantage.
As will be seen on comparing the illustration, it is provided with a
shifting trough. Such a machine, when closed down, is capable of mixing
from 100-500 kilos of chocolate. The mixing is effected by means of two
suitably shaped blades, and the heating by a steam jacket. After the
operation is completed, the mixed material is turned out into portable
troughs, and after having been kept in a warm chamber for some length
of time, transferred to the melangeur for further treatment.
It has been found advantageous to keep the chocolate mass so obtained
in suitable receptacles for several days[114], at a temperature of
not less than 20° C. and between that figure and 40° C. So the sugar
is enabled to penetrate the entire mass, which now proceeds to the
rolling processes carried out in the melangeur and rolling machines.
Shortly before its discharge from the latter, it is mixed with spices,
vanillin, eatherial oils and so forth.
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