The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Whilst simple, double and triple mills are brought on the market in
different sizes, corresponding to the outputs required, these quadruple
mills are only constructed in the largest sizes. They grind perfectly,
and without detriment to the flavour, deliver quantities of cacao
figuring at from 1000 to 1200 kilos daily. There is naturally a larger
output if the fatty contents of the cacao are considerable, a thorough
roasting being always presupposed.
The axles occurring on these quadruple grinding mills are connected
with one another by means of spur-wheels, and the axles themselves
run in ball-bearings, which not only permits a perfectly noiseless
operation of the machine, but also makes the action very easy, that is
to say, dependent on only very little motor power. The cacao is raised
to the hopper by means of an elevator, where the quantity introduced
into the machine is regulated, and then passes between crushers
occurring in the middle of the first pair of grinding stones, which
it subsequently leaves as a pasty mass. It is then conducted along
a groove into the second mill, and here undergoes further grinding,
and so to the third and fourth, where the process can be described as
trituration, for the cacao leaves the machine in liquid form. Only in
this manner is it possible to obtain the finest ground product, without
any disastrous accompaniment of excessive heating.
Cacao mills with one stone suffice for the production of chocolate mass
on a small scale, but for the manufacture of cocoa powder, twin or
triple grinders must be employed.
All these are of the “Over-runner” type, act by their own weight, and
consequently do not involve the disastrous consequences which were
entailed by the “Under-runners” tried formerly.
About the middle of the nineties of the last century, experiments were
made with a view to superseding these types with mills having stones of
varying sizes, and first larger upper stones of a grinding pair were
tried, then larger under stones, but neither have been able to maintain
themselves in the workshop, and the grinders of equal size still hold
good as the fittest and most popular.
[Illustration: Fig. 25.]
Attempts have recently been made to introduce a machine combining mill
and roller. Its value lies in the fact that with a relative increase
in the grinding rapidity, it does not involve a greater than requisite
heat, and on emerging from the machine the cacao shows no deficiencies
as to flavour, and is withal much finer than that produced in other
processes.
[Illustration: Fig. 26.]
Public-domain text, read in full here on John Shaqi.
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