The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Recently the creams sometimes described as in the heading have
enjoyed a vast popularity, and are sold as eatable chocolates in
ever-increasing quantities. As far as can be ascertained, they
were first manufactured in Switzerland, melt readily, and have a
correspondingly large amount of fat, resulting from the addition of
cacao butter, which distinguishes them from ordinary chocolates.
When readily melting chocolates were first introduced, it was a
prevailing opinion that the required property could only be obtained
by increasing the amount of fatty content. Now the excessive evidence
of fat in chocolates is very objectionable, both as regards taste and
digestibility. To avoid this, therefore, the chocolates are treated
mechanically, to attain the required character of readily melting.
The machines used for that purpose are termed “Conches”, because the
trough, in which the chocolate is rubbed into a long cylinder, has
somewhat the shape of a long shell. For the working up of chocolates in
conches, the necessary conditions are;
1. that the chocolate should have been ground perfectly fine,
2. it must contain such an amount of fat as to become glucose on
warming, not indeed so thin as that used as coating material, but
nevertheless softer than the ordinary cake-chocolate of good quality.
[Illustration: Fig. 43 a.]
[Illustration: Fig. 44.]
The machine can be heated by means of steam, hot water pipes, gas or
charcoal stoking, according as they are available in the place of
installation, and the temperature should rise above 70-80° C. for
fondants, and 50° C. for milk chocolates. In factories with water
power or electricity, continuous fondant machines can be worked day
and night, but when only worked during the day, must be kept warm
overnight. Constant tending of the machine is unnecessary, as it works
automatically. After a treatment of from 40-48 hours, the chocolate
attains the requisite character (i.e. it melts readily), and a rounding
off of taste, which are the properties of all good brands. Milk
chocolates can also be advantageously prepared in the conche, as also
covering or coating cacaos of all kinds, which harden considerably in
consequence of this treatment.
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