The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Figs. 43 and 43 a show quadruple conches of the modern type with hot
water, wherein four troughs are arranged in pairs, and one opposite the
other. Conches with only 1 and 2 troughs are also constructed, and in
various sizes, the troughs sometimes having a capacity of 125 and 200
kilos, so that the quadruple conche is capable of holding five or eight
hundred kilograms in all. The curved bottom of the troughs, as well as
the rollers fitted in them, are made of granite, and the front wall
strongly bent in at the corner, so that the mass is forced over the
border of the front wall, where there are openings for its discharge
as well. To prevent radiation as far as possible, it is best that the
troughs be walled in, the troughs are either walled. Fig. 44 shows the
room of a modern chocolate factory, with 15 conches.
“Chocolats fondants” are from a gastronomic point of view, the finest
chocolate product on the market, and it is not remarkable that this
branch of the chocolate manufacture has witnessed a considerable
extension, and is likely to extend still more.
9. ~Heating chambers and closets.~
The manufacture of chocolate has been very considerably facilitated
by the introduction of heating chambers and closets, which have now
become an indispensable feature of every factory in the industry. In
these chambers the chocolate which has still to be rolled, as well
as that already submitted to this operation, is stored and kept at a
temperature of 60° C. until it can be further treated (moulded). This
manner of heating involves an appreciable cheapening of the production,
for masses which are dry and apparently require an addition of fat
recover in such a manner during a twenty four hours’ storing in the
heating chambers that such addition becomes unnecessary. But especially
when chill casting rollers are employed, which the mass leaves in a
very dry state, the use of these heating chambers is indispensable.
They should be available in every factory to such an extent as to
find room for the total output of one day, though even twice or three
times this amount might very well be provided for. Closets heated by
steam are best adapted for small factories, such as are illustrated
in Fig. 45. They possess double doors, are walled in, and are capable
of holding from 300-400 kilos of chocolate mass for each metre of
length. Larger factories should furnish themselves with chambers, which
are more open to access and on the walls of which iron shelves can
be introduced, heated by steam pipes arranged underneath. A typical
chamber, measuring 2·8 metres in breadth (including passage) and 5
metres in length would hold about 2,500 kg of chocolate.
[Illustration: Fig. 45.]
10. ~Removal of Air and Division.~
[Illustration: Fig. 46.]
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