The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
After emerging from the final rolling process, the chocolate is stored
up in heating chambers until it is ready to succeed to the moulding,
prior to which, however, it must be freed from air and cut up into
small portions. Until recently, it usually came next in a melangeur
provided with a dish-shaped bed-stone made of granite, as illustrated
in fig. 46, where it was kneaded and reduced to a uniform plasticity
and heated to the temperature required for moulding. The melangeurs
devoted to this purpose are now superseded by special tempering
machines.
A machine of this recent construction, used for working solid and
semi-liquid material, is shown in fig. 47. The tank intended as a
receptacle for the chocolate mass is in this case made of iron and, to
facilitate cleaning, smooth in the interior. It runs in a water-bath,
the supply in which can be controlled by steam or cold water. The
granite runner is provided with a lifting device, admitting of the
working up of material containing foreign ingredients like nuts, whole
and fine-split.
[Illustration: Fig. 47.]
The mass is taken out of the machine in lumps, and in order that it
may be reduced to a temperature suitable for the removal of air (about
26-32 ° C. on the outside) it is laid to cool on wooden, marble or iron
tables. When this temperature is arrived at, large lumps of chocolate
are introduced either into the air-extracting or the dividing machines.
[Illustration: Fig. 48.]
After the importance of the tempering processes had at length been
recognised, inasmuch as the maintenance of the temperature prescribed
is of immense influence on the chocolate subsequently produced, and it
had on the other hand been ascertained that such machines as described
above could not be absolutely relied upon, for the shaking tables
involve an occasional excess of tempering, the idea of a machine which
should completely and automatically perform this task was finally
conceived. This new machine, given in fig. 48, and already differing
from all other tempering machines in external appearance, ushers in an
entirely fresh process respecting the _modus operandi_ prevailing in
the present manufacture of chocolate, which does not fail to satisfy
the highest expectations. It may be said to work continuously, for no
matter what the temperature of chocolate passing into it may be, the
material leaves the machine at the temperature desired within a lapse
of one minute. According as more or less chocolate has to be turned
over in the moulding department, the machine can be stopped or set
in motion without detriment to its efficacy. Besides this, it cleans
almost automatically, so that a quick change of quality is always
possible. The special virtue of this machine is that it turns out the
material with such a degree of homogeneity as has never before been
known, making moulding at much higher temperatures a possibility. There
is yet another side issue, namely a doubling of the life of the moulds,
Public-domain text, read in full here on John Shaqi.
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