The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Yet these processes are becoming obsolete, and the chocolate slabs
or plates are at the present time superseded by the two forms of
apparatus constructed by A. Reiche, which we accordingly describe below.
[Illustration: Fig. 66.]
In the first of these simply constructed machines, fig. 64, the
material oozes through perforations in a square sieve-like arrangement,
at length issuing on the sheet-iron plate fitted underneath. The
process is aided by repeated shaking, and when sufficient chocolate has
penetrated to the plate, the box is raised on its hinge and chocolate
mass left ready for further treatment. By gentle additional shaking,
the still irregular heaps are rounded off to perfection; they are now
cooled down and finally detached. The coating of the lozenges with
coloured sugar grains is effected by passing them, together with the
plate to which they still adhere, through a box containing sugar dust.
This machine is scarcely used now; in its place come the two
constructions of A. Reiche, as already stated, the one being intended
for solid material, and the other for semi-liquid chocolate mass.
[Illustration: Fig. 67.]
By means of his pastille machine Nr. 14091, which we give in Figs. 65
and 66, chocolate lozenges of the most diverse size can be prepared
very rapidly and to advantage. The chocolate material, which in this
case is solid, is pressed through perforations in a metal plate and
otherwise treated as in previous cases.
In working with this machine, it must be previously and sufficiently
warmed, then partially filled with chocolate material of a proper
consistency (not more than 75 % of the total capacity may be utilised).
It is highly important in the preparation of lozenges that the material
should neither be too hard nor too plastic, but strike a just medium.
[Illustration: Fig. 68.]
Before pressing down the plunger, worked by a screw, a metal plate
is laid upon the chocolate to prevent contact with the plunger. By
slight pressure, the chocolate mass is forced through the perforations,
according to the required size of the lozenges, but the plunger must
not be screwed down further. This will admit of the plate on which the
lozenges rest being drawn out and another inserted.
[Illustration: Fig. 69.]
To this machine belong the usual perforated plates _f_, Fig. 66 of
which there are three of different sizes for each machine, as shown by
figures _a_ _b_ _c_, also the plates _d_ used for making the perforated
confections which find their way to the Christmas Tree. These plates
are impressed with larger or smaller designs, and so make two different
sizes of goods possible. A third plate is supplied for the manufacture
of whole pieces (various varieties of chocolate croquette).
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