The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Fig. 63b represents a cooling chamber with forced air circulation
and automatic conveyance of the moulds, built by the same firm. This
chamber, which, owing to the travelling belt conveying the moulds, is
of considerable length, is nowhere connected with the outside air; the
whole manipulation of the moulds is carried on through small adjustable
openings at the points where the travelling band enters and leaves
the chamber. The band consists of chains in links on to which wooden
laths are screwed and its speed can be regulated to suit the size of
the tables to be dealt with. The width of the belt and chamber can at
any time be varied to suit the place of erection and correspond with
the length.
[Illustration: Fig. 63 a.]
[Illustration: Fig. 63 b.]
[Illustration: Fig. 63 c.]
As is to be seen from the illustration, this cooling chamber requires
the minimum of attendance and thus complies with the principles lately
adopted in all large factories, in which the tendency is to substitute
as much as possible mechanical appliances for manual work. It will
be seen from the preceding chapters that this tendency is especially
marked in the moulding department, where automatic tempering,
moulding and mould-filling plants and shaking tables have already
been introduced. In order to utilise fully such automatic plants the
last link in the chain only was wanting, namely, a suitable means of
transferring the moulds from the shaking tables to the cooling chamber
and through the latter to the demoulding and packing room. The purpose
of the cooling chamber above described is to fill up this gap, and its
proper place is thus ranged in among the automatic machinery described.
Thus it is that many modern factories have united the above machines to
form a single working plant, as shown by Groundplan Fig. 63c.
V. Special Preparations.
a) ~Chocolate Lozenges and Pastilles.~
These chiefly consist of cacao mass, sugar and spices. Formerly they
were made by placing the semi-liquid chocolate material on a stone
slab, furnished with a rim of uniform height which served to regulate
the thickness of the goods manufactured, and then rolling out the mass
as required. The lozenges were punched from the rolled-out layer by
means of a cutter. After allowing the mass to cool, these lozenges were
detached from the remaining portions, which were then rolled again and
the same process repeated.
Pastilles, on the surface of which impressions of varying import, such
as figures, names, firms etc. are required, may also be manufactured by
placing the soft chocolate mass upon tin-plates in which depressions
occur corresponding to the device desired. A roller is employed to make
the material fit into the depressions, and superfluous chocolate is
removed with a knife.
These impressions come out especially fine, when the pastille moulds
are subjected to a shaking on the tables with which we are already
acquainted.
[Illustration: Fig. 64.]
[Illustration: Fig. 65.]
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