The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
The shape of the design-gratings is reproduced in high relief on the
goods, and it will therefore be readily understood that further designs
or fancy shapes can be made on the gratings. For the production of
semi-dipped goods or such as are dipped round and remain uncovered at
the bottom, a device is attached to the striking gear which renders
it possible to regulate the depth of each immersion at will. The tank
containing the covering material is surrounded by a water-jacket,
which is heated by steam. The heat of the water is indicated by a
thermometer. The receptacle containing the covering can easily be drawn
out towards the front. In addition to this, the whole of the outside
of the machine, which also constitutes a complete water-jacket, is
heated by steam, and finally the ejector. The gratings containing the
impressions are taken out of the ejector after use and transferred to
the feeding side to be used again, so that, at the very most, four
gratings are required for each design.
The daily output of the machine is 300-600 kilos, and the size of the
gratings 280 by 400 millimetres, the output naturally depending on
whether the machine is operated by two, three or more persons.
B. The Manufacture of Cocoa Powder and “Soluble” Cocoa.
a. The various methods of disintegrating or opening up the tissues of
cacao.
The comparatively high fat content of pure cacao, which would deter
certain persons, especially those suffering from stomach disorders,
from taking it, has given rise to the now extensive demand for a cacao
preparation containing a less amount of fat and the constituents of
which are capable of being easily assimilated in the human organism. At
the same time the desire to obtain a cacao preparation easily capable
of complete and uniform suspension in milk or water may have played
its part, as this quality, in consequence of which the preparation can
rapidly and without difficulty be rendered ready for consumption, is
obviously a great advantage. The best way to obtain this appeared to
be the pulverisation of the cacao, which, when reduced to a powder,
more readily satisfies the above conditions. As, however, it was not
possible to pulverise cacao which still contained its full amount of
natural fat, it became necessary to devote attention to the operation
of extracting the cacao butter. It is many years since the first
appearance of certain preparations in Germany which went under the name
of “Cacogna”, and which had been deprived of their fat to the extent
of 20-25 %. This problem, however, was recognised and attempts and all
manner of experiments made to solve it at a much earlier period in
Holland. The founder of the well-known Dutch firm of J. C. van Houten
& Sons in Weesp, Mr. C. J. van Houten, was the first to attempt the
expression of the fat from cacao (1828) and to treat it with chemical
agents with a view to opening up or bringing about the disintegration
Public-domain text, read in full here on John Shaqi.
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