The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
As the treatment with steam, for the reasons given above, is nowadays
rarely practised, we will at once proceed to consider the method of
disintegrating cacao most in use. Modifications of the methods of
manufacture bearing on this point will be dealt with in their place
under the corresponding heading later in this book.
b. Methods of Disintegration.
1. ~Preliminary Treatment of the Beans.~
The method of manufacture of disintegrated cocoa comprises the
following operations:
a) The cleaning and sorting of the raw bean;
b) Roasting;
c) Shelling, breaking and grinding;
d) Treatment with alkalis or water;
e) Expression of the fat or cacao butter;
f) Pulverising.
The order of the above processes is subject under certain conditions
to various modifications arising from the fact that the alkalis are
applied at various stages in the course of manufacture, i. e.:
I. before roasting;
II. during roasting;
III. after roasting,
and further
a) before pressing;
b) after pressing (treatment of the defatted beans).
The cleaning and sorting of the raw beans, or, in short, the complete
treatment to which the raw cacao is subjected (a to c) is in all
methods effected by the same machines, a description of which has been
given on pages [Transcriber’s Note: Rest of line missing]
Some manufacturers proceed at once to treat the cacao with alkali on
completion of the above operations.
C. Stähle[122] effects the disintegration of cacao by subjecting the
beans to the chemical action of a mixture of ammonia and steam, at a
temperature not exceeding 100 Deg. C. The next process (roasting) is
then supposed to draw out the ammonia introduced into the material,
which, being volatile, easily escapes, and enables the flavour to
develop.
Pieper[123] moistens the raw beans with water, to which alkali has
been added, and this has the effect of neutralising the acids present
in the bean; afterwards the beans are fermented, dried and roasted.
The fermentation is described as rendering the particles of albumin or
protein bodies easily digestible and further imparts to the beans a
fine, reddish brown colour. This process is therefore nothing but an
after-fermentation of the cacao under the influence of alkalis. From a
scientific point of view, the process does not possess the advantages
which Pieper claims for it, with the exception of the really evident
improvement in colour. This effect can, however, be obtained equally
well by suitable treatment with water alone.
G. Wendt[124] has patented a method of improving the colour and
facilitating the disintegration of cacao, in which the beans are
treated, before roasting, with lime water and milk of lime (lime
solutions) and further washed with the solution during roasting.
We now turn to the methods of disintegration by means of fixed alkalis
(carbonate of magnesia, potash and sodium) first employed by the Dutch,
concerning which the following description will be useful.
Public-domain text, read in full here on John Shaqi.
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