The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
The cleaned beans are first very superficially roasted, to facilitate
winnowing, and the cacao thus treated (half roasted cacao) broken
as small as possible, which is an equally important factor in the
shelling and winnowing processes. It should be observed here that the
less the cacao has been roasted, the finer it should be broken. The
material is then impregnated by one of the above-mentioned alkaline
solutions, which is sprayed on to the beans. The chief agent employed
is potash (carbonate of potassium) in the proportion of 1½-2 (3 at
the outside) parts of potash to 20-30 parts of water, for every hundred
parts of the defatted material to be treated. Some manufacturers use
sodium or a mixture of sodium and carbonate of magnesia in place of
the potash. As soon as the cacao has been uniformly impregnated by the
alkaline solution, the roasting process should be completed. Still more
care should be devoted to the roasting of cacao for pulverising than is
required in the case of eating chocolates, as taste and smell play a
more important part and the point of complete roasting is not so easily
recognised. The cacao being roughly broken and the shells removed, the
second roasting process must of course be conducted over a low fire.
The most suitable machines for this purpose are the large roasting
machines illustrated on page 93, Fig. 14, as in these machines there
is little possibility of over-roasting, even when dealing with large
quantities and the machine is intensely heated; another advantage is
the easy accessibility of the roasting drum, which can be immediately
exposed by removing the front cover, for cleaning; cleaning is very
necessary in roasting machines. Broken and moistened cacao chars
much more readily than raw beans which have not been deprived of
their shells. If it is not possible to thoroughly clean the interior
of the roasting drum, as is often the case with spherical roasters,
the particles of cacao remaining in the drum continually undergo
re-roasting, finally falling in a completely charred state into the
cacao, thereby greatly prejudicing its taste.
If necessary, the cacao can now be passed through the breaking machine
again, from which it is transferred to the triple cacao mill, which
provides for fine grinding. The material is then deposited in heated
pans (see page 117, Fig. 27) where it remains until ready for the next
process, the expression of the fat. The object of the fine grinding
in the mill is to render the cacao on being ground again after the
defatting process, easily capable of being sifted, and to obtain a
preparation which, on being mixed with hot water, leaves as little
sediment as possible.
2. ~Expression of the Fat.~
Hydraulic presses are nowadays exclusively used for this most important
operation in the manufacture of “soluble” cocoa. The methods of
pressing have, in common with the other operations in the course of
manufacture, undergone considerable modification and improvement.
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