The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
According to Macquer (see Mitscherlich, S. 58) the butter was
extracted during the last century by pulverising the seeds, boiling
them in water and cleansing the fat, which, on cooling, congealed on
the surface of the water, by re-melting. According to Desprez (see
Mitscherlich, S. 58), burned, shelled and finely pulverised beans were
spread to a height of 12-15 inches on coarse linen or canvas, which
was spanned across a vessel containing boiling water, to expose the
fine powder thoroughly to the action of the hot vapour. The powder
was then pressed, in linen bags, between two tin plates, whereby some
50% of pure cacao butter was obtained. At a later period the heatable
hydraulic pot-presses came into use. The mass had, however, to be
introduced into these pots tied up in a cloth or sack, to facilitate
which it was previously treated with water, forming a thickish syrup
very convenient for pressing. All these methods, however, were
attended with the great disadvantage that the cocoa, after being
stored some time, acquired a grey colour, or became mouldy. To avoid
these undesirable results presses were constructed which rendered
it possible to liquefy the mass without any further treatment in the
receptacle in which the pressing was conducted. Such a press, likewise
acting hydraulically, is shown in Fig. 82 on the opposite page.
This machine exerts a total pressure of 320000 kilogrammes and works
with 400 atmospheres. The construction of the machine is similar to
that of the well-known types of presses used by oil manufacturers for
the preparation of vegetable oils. When pressing, however, the pots
containing the cacao must be rendered water-tight both at the top and
bottom, to prevent the liquid cacao from escaping, while such provision
is not necessary in the case of the oil presses. The stopping up of the
press-pots is effected by means of a side-handle, and arrangements are
provided for heating the pots both from above and below. The machine
illustrated has 4 pots, arranged one above the other, which can be
drawn out on guide-rails towards the front of the machine. During
pressing, they close telescopically with the piston arranged underneath
each pot. The pump which supplies the water for the hydraulic pressure,
works perfectly automatically, increases the pressure according to
the quantity of fat which has run off and keeps the pressure at its
maximum or at any degree required. With these presses it is possible
to extract, without difficulty, 85 % and even more of the total fat of
the cacao bean. If pressing is carried on at too high a temperature,
a pale, whitish grey butter is the result. If, however, a little
attention is paid by the operator at the press, the butter obtained is
usually perfectly clear, as it is first conducted through a horse-hair
pad covered with linen, or a camel-hair cushion 15 millimetres in
thickness. Sufficient attention is not always paid to the operation
Public-domain text, read in full here on John Shaqi.
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