The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
In using volatile alkalis, which are nevertheless falling into disuse
more and apparently no longer maintain their reputation, ordinary
ammonium carbonate which may be easily obtained in powder form at any
chemist’s, or a solution of ammonia, such as spirits of sal-ammoniac,
may be used. The former is easily soluble in about five parts of water.
From ½ to 3 kilograms of ammonium carbonate are generally reckoned
for every 100 kilos of undefatted cacao material, and this amount is
dissolved in water, the whole of the salt being at once introduced into
from 15 to 30 litres, as when smaller quantities are used there ensues
a decomposition of the salt and one of the products of decomposition,
the carbonate of ammonium, remains undissolved.
The spirits of sal-ammoniac operate much more effectively than the
ammonium carbonate on account of their high percentage of ammonia,
and so only a third as much of this substance may be employed, and
generally even smaller quantities prove quite sufficient. Consequently
100 kilos of defatted cacao should be mixed with 0·5-1 kilo of ammonia
solution (specific gravity 0·96), previously diluted with 20 or at
the most 29 litres of water. The mixture should be prepared in glass
carboys immediately before use, because of the volatility of ammonia.
In the treatment of the cacao, salt solution and cacao are together
introduced into a melangeur, or better into the kneading and mixing
machine, and the apparatus being set in working order, steam enters,
and removes the quantities of water which have been added, as well as
the volatile alkalis. Whether all the water has been driven off or no
can only be judged from the consistency of the mass after treatment,
and it is just this that renders the process of little value. The cacao
material issuing from the machine must be just as liquid as when it
comes out of the triturating mills, and so long as it appears as a
glucose substance, which very often happens where unsuitable mixing
machines are employed, so surely will it contain water, and this may
lead to the growth of mould or to the cacao developing a grey colour
when packed in boxes. If the cacao cannot be sufficiently dried in
these machines, it must be transferred to some sort of drying plant
(where the temperature is about 48 ° C.), and there deprived of its
still remaining moisture.
When volatile alkali is used, kneading and mixing machines cannot very
well be dispensed with, as they work up the cacao material much more
thoroughly and admit of a better distribution of the ammonia than the
melangeur or incorporator. In this case it is advisable that the entire
process be carried out in some apartment separated from the other rooms
of the factory, in order that the pungent smell of ammonia may not
be communicated to other products, a further evil connected with this
method of disintegration. At the same time provision must be made for
the escape of the discharged gas through flues leading out into the
open air.[131]
Public-domain text, read in full here on John Shaqi.
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