The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
The treated cacao, when perfectly free from water and volatile
alkali, then passes on to the press, pulveriser and sifting machine
successively, the several operations being proceeded with exactly
as described. In the original process of Rüger’s, the defatted and
disintegrated cacao is dried after it has been reduced to smaller
pieces, and then mixed with fat in such proportions as seem requisite
and desirable, so that it is possible in this method to re-imbue a
disintegrated cacao with its original percentage of fatty contents.
2. ~Disintegration after Pressing.~
In this process, which may no longer be adopted as far as we can
ascertain the mechanically prepared beans are roasted, crushed and
decorticated, then ground in mills, defatted, and finally the cakes
are broken up into a rough powder and treated with alkali in the
manner above described. Care must here be taken to use as little water
as possible in dissolving the alkali. It is best to employ potash
exclusively, for it has been found that the last traces of volatile
alkali are extremely difficult to remove from defatted cacaos as
decomposed by the solution, and there is no means of neutralising the
ammonia without at the same time causing material damage to the flavour
and aroma of the product treated.
The concentrated solution of alkali may be conveniently sprayed on
the powder while the latter is subjected to a constant stirring, an
operation best effected in the melangeur. The final drying is carried
out in hot closets, provided with an effective ventilator suitable
to the purpose. After it has been thoroughly dried, the cacao next
succeeds to the pulverising and sifting processes.
Some methods of rendering cacao soluble remain to be mentioned,
wherein no alkali whatever is used, and in which the disintegration is
effected by means of either water or steam. The first process of the
kind was invented by Lobeck & Co of Dresden[132] in the year 1883. The
cacao beans, either raw, roasted, decorticated, ground or otherwise
mechanically treated are exposed to heat and the action of steam under
high pressure in a closed vessel, then subsequently powdered and
dried. The process has little to recommend it and has not been able to
establish itself accordingly, for hereby the starch in the cacao is
gelatinised, and acid fermentation is introduced, such as does not fail
to damage the final product. Then again, there is a danger of the cacao
becoming mouldy in the store rooms, after being treated by this process.
A second method, patented by Gädke, German Patent No. 93 394, 17 th.
Jan. 1895, consists in disintegrating by means of water in a less
practical manner. The roasted, decorticated but as yet unground beans
are moistened with water, and subsequently dried at a temperature of
100 ° C. after which succeed the processes of grinding, defatting,
pulverising and so forth. This process has also failed to establish
itself to any effect.
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