The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
Up to the end of the eighteenth century the manufacture of chocolate
was carried on entirely by hand, a method at once laborious and
inefficient. The workman used to kneel down on the ground, and crush
the beans in iron mortars. It was not until 1732[105] that Buisson
introduced the use of a bench and so rendered that inconvenient and
unwholesome practice unnecessary. Even to-day, the Chinese cooks on
the Philippine islands carry their chocolate “Factory” about with
them, in which the trestle is essential. It further comprises a small
marble mortar and warmed pestle, and by means of these utensils and
implements the hulled beans are pounded, and the triturated mass so
obtained spread out. It is then flavoured with sugar and spices. With
that exception, hand labour in the chocolate manufacture has since the
year 1778 been entirely displaced by machinery, when Doret exhibited
the first specimen before the medical faculty of Paris. According
to Belfort de la Roque,[106] a Genoese named Bozelly had already
constructed a mill by means of which he was able to prepare from six to
seven hundred pounds of chocolate daily, comparing favourably with the
thirty pound output yielded by hand labour. Pelletier[107], in 1819,
describes a machine for the mechanical preparation of chocolate of his
own construction, capable of doing the work of seven men. The machines
used in the chocolate manufacture have since that time been repeatedly
improved and re-constructed, although always with this one end in view,
namely to obtain a fine even cacao mass, and afterwards mix it as
thoroughly as possible with the other ingredients employed.
The first machines of the modern type were constructed by the Parisian
mechanic George Hermann (1801-1883) in the year 1830, to which inventor
we are indebted for the principle of fine grinding with varying
velocities, on which manufacture of chocolate is based to-day. There is
at the present time a rather large circle of manufacturers engaged in
the putting together of special machines for the preparation of cacao
and cacao products, chocolate apart.
Whether chocolate manufacture be carried out on a large or small scale,
it always involves the subjecting of the cacao bean to a regularly
succeeding series of operations, before the resulting product known
as “Chocolate” (in the strict commercial sense of the term) can be
obtained.
The respective operations succeed each other as follows:
I. ~Preparation of the Beans.~
1. ~Storing~, ~cleansing~ and ~sorting~ of raw beans.
2. ~Roasting~ the cleansed beans.
3. ~Crushing~, ~shelling~ and ~cleansing~ the roasted
bean (removing the radicles etc.)
4. ~Mixing~ different kinds of beans.
II. ~Production of the Cacao Mass.~
5. ~Grinding~ the beans till they yield a homogenous paste on
heating.
6. ~Mixture~ of the liquefied cacao mass with sugar, spices, etc.
7. ~Trituration~ by rollers.
III. ~Preparation~ of the resulting ~Chocolate~.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Elsewhere in the archive
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account