The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
8. ~Extraction~ of ~air~, ~division~ and
~moulding~.
9. ~Cooling.~
10. ~Packing~ and ~storing~.
This represents the general course of manufacture, which we will now
proceed to describe in more detail, following the headings given above.
1. Preparation of the Beans.
1. ~Storing~, ~cleansing~ and ~sorting~.
Right up to the moment when they are to be used in the manufacture, the
raw cacao beans must be kept as originally packed, and stored in an
airy sun-lit room; although if they have accumulated moisture during
transport or sustained any manner of damage in harvesting, they should
then be emptied out of the sacks, spread out over the floor of such a
room as above described, and dried as effectively as possible. It has
also been recommended that such beans be washed with a dilute solution
of caustic potash (1 in 5000), and afterwards dried rapidly.
Unfermented beans, those damaged in the harvest, and those which have
received no proper fermentation, develop a greyish white colour with
occasional tints of violet and an unpleasant, bitter herbal flavour,
properties which unfortunately penetrate to the resulting cacao
products. Attempts have been made to meet this evil with a so-called
“Secondary Fermenting Gordian[108] proposes in this connection that the
beans be filled in water-butts, and steeped in warm water for at least
48 hours (so that obviously the butts must be kept in a warm room), at
the expiration of which time it can be poured off, and the beans dried
in a chamber heated to a temperature of between forty and fifty degrees
centigrade. There is said to ensue an appreciable improvement as to
flavour and colour, when this process is carried out.
The magazines in which cacao beans are stored have sometimes an
unwelcome visitor, to wit, a grub which according to W. Hauswaldt[109]
happens to attack just the best kinds of Caracas and Trinidad. As
eggs of the grub have on several occasions been found on the interior
of the still unshelled bean, we may assume that they were deposited
by a butterfly (species unknown, but possibly Ephestia cahiriteller,
cf. von Faber loc. cit. page 335) either before or immediately after
fermentation, and no later. Sometimes these grubs appear on the surface
of the sacks, which they overspread in a few days. Removal of the
infected packages, opening the sacks, and exposure to the sun, as
well as a thorough cleansing of the storehouses, is attended with a
qualified amount of success. The best plan is to destroy the moths
during their period of activity in the summer months June, July, and
August.
Public-domain text, read in full here on John Shaqi.
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