The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
According to Hauswaldt, Stollwerck[110] and G. Reinhardt[111], this
can be effected by placing in the store rooms large, shallow basins
of water, near which burning petroleum lamps are introduced on the
approach of dusk, favourably placed on a pile of bricks and stone, so
that they clearly illuminate the reflecting water. The moths assemble
round the light en masse and either perish in the water or flame, a
fate which sometimes overtakes even the larvae, for they display the
same fatal attraction for any light, real or apparent. The water must
be changed every day, as otherwise the wing-dust collecting on its
surface affords a means of escape to the insects coming later. As the
weather becomes cooler, the doors and windows of the store-rooms should
be left open, so that when frost sets in, the rest of the maggots may
be destroyed.
The cleansing and sorting of the raw cacao bean is the most important
factor in the manufacture of chocolate, and yield a manifold return,
for inferior and cheaper kinds of bean which have passed through these
processes can be advantageously mixed with finer varieties. The chief
object of cleansing and sorting is the removal of foreign bodies and
such chance admixtures as sand, pebbles, and fragments of sacking,
which are liable to damage the stones used in grinding at a later stage
of the preparation, or communicate an unnatural and disagreeable smell
to the subsequent roast products. These admixtures are so multiform and
various that they cannot be removed solely by the aid of machinery, but
must be finally picked out by hand. Mechanical appliances are limited
to the removal of pebbles, dust, and possible fragments of iron, after
which preliminary cleaning the beans are thrown on straps, where they
can be picked by hand. The collector of these foreign bodies would find
himself with a rather interesting stock at the end of a few years, as
Wilhelm Schütte-Felsche points out.
The cleansing of the raw beans was formerly carried out in so-called
roller casks, placed horizontally, and revolving round an axle fitted
in the floor, whence it passed upward, cutting them slantwise. In this
apparatus the beans were rolled and vigorously rubbed together, and
afterwards the hand-picking succeeded. More recently, the roller casks
have been displaced by rotary cylindrical sieves, driven by motor power.
Such a machine is illustrated in fig. 12. The beans are lifted to a
rotatory cylindrical sieve by means of an elevator, where they are
freed from dust and dirt; in other sections of the sieve fragments of
blossom, sacking, or cloth are isolated, whilst occasional splinters of
iron are removed by a large magnet. So prepared, the beans are cast on
running belts, and here the hand-picking above-mentioned is carried out.
Public-domain text, read in full here on John Shaqi.
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