The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
This machine is illustrated in fig. 14 and shown in section in figs.
14 a and 14 b. To prevent loss of heat by radiation, to save fuel, and
preclude possibilities of danger from fire, the whole installation is
walled in. Driving shafts occur at the back of the machine, and the
charging apparatus is introduced in front. A furnace lies directly
under the drum, whilst on either side are chambers accessible to
currents of fresh air, which are provided with heating tubes and
which admit of a regulation of the air supply. They are shut off from
connection with the gases from the fire, so that only the fresh air
heated here can penetrate to the roasting products in the charged
drum. There are winnowing shovels fitted in this, calculated to keep
the beans in motion and facilitate the access of air. When the hopper
is closed, the gases arising from the roast product can be led off
by an annexed outlet pipe, and thereupon condensed and the resulting
liquid drained off at the foot of the machine. For the attainment of
the proper degree of roasting, as well as for controlling the whole
process, there is a sampler to every machine. The drum is emptied
whilst in motion, its door-like front being turned aside and the
roasted beans transferred by the winnowing shovels before mentioned to
trolleys wheeled underneath.
[Illustration: Fig. 14 b.]
The loss of heat by radiation is very insignificant, as the machine is
completely walled in. Any kind of fuel may be used. Since the stoking
as well as the removal of soot takes place at the front, several of
these roasters can be set up side by side. It is a great advantage
of this installation, that by removal of the front of the drum its
interior is laid quite open, admitting of a thorough overhauling which
is attended with every disadvantage for the flavour of subsequent
roasting lots.
The machine here described is constructed in varying sizes, with an
outside capacity of four hundred kilograms.
As already mentioned the so-called safety-roaster offers a certain
security against the burning of the beans as the roasting boiler is
lifted out of the fire by means of an automatically working safety
regulator. Figs. 15 a and b show a spherical roaster open and closed.
[Illustration: Fig. 15 a.]
The principal of construction is founded on the fact that each roasting
is connected with a loss of weight and it is logical that the same
quality of beans always yields the same loss of weight at a certain
degree of roasting. On an average cacao yields a loss of 6-7 %.
According to this, the loss of weight which can at first be empirically
ascertained, for example by a new kind of bean, can be calculated and
can be indicated on a regulator, on the principle of the Roman scale.
When the beans have lost the weight in question the counterpoise of
the regulator raises the axle of the roasting sphere by means of which
the working of the whole machine is set in motion.
Public-domain text, read in full here on John Shaqi.
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