The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
There is no exception to the rule that only beans of one and the
same kind should be roasted and broken up together, as thickness or
thinness of the shells determines to a large extent the time required
for roasting, and also an even size of bean is necessary to the smooth
operation of the breaking machine. The husks of the roasted cacao bean
are hygroscopic, and consequently the roasted unshelled beans contain
more moisture after having been kept for a time, than they do in the
raw state; but the drier the bean is, the easier it shells. The cacao
is therefore to be worked up as quickly as possible, or at least kept
in well covered metal boxes till further treatment can be proceeded
with.
[Illustration: Fig. 15 b.]
As sources of heat we find direct and indirect stoking with house
coal and coal gas, and besides these, for the installations of larger
factories Dowson gas is especially suitable, as it does not involve
too high a temperature, and the outlay is not so great as when coal-gas
is used.
[Illustration: Fig. 16.]
The roasting machine in fig. 16 for Dowson or coal gas belongs to
the class of roasters with direct firing. It corresponds to the one
diagrammed in Fig. 15 as regards charging and emptying. Here also the
front wall of the drum can be removed, and the interior consequently
laid completely open. The transmission of gas is effected at an air
pressure of one atmosphere, for the attainment of which an air pump
is fitted up in the vicinity, capable of feeding four machines at the
same time. The drum holds about 150 kilos. It goes without saying that
the regulating of the requisite heat is in this instance of the utmost
ease and nicety. Another preponderating advantage of this machine as
compared with those heated with coke or ordinary coal is its clean
operation and the extraordinary speed with which it can be both started
and stopped. Form 3-4 cbm. of coal gas are needed for 100 kilos of
beans, whilst for Dowson gas, which has not such a high heating value,
much larger quantities are required, and consequently a stronger
framework becomes necessary, though here no air pumps need be put in
operation.
[Illustration: Fig. 17.]
Steam roasting apparatus have not proved particularly successful, as
has been evident in all experiments hitherto made with them, and steam
agency does not appear to be suitable for the cacao bean, it admitting
of no thorough and at the same time even roasting.
Yet on the other hand the hot air-current roasters described enjoy an
ever increasing popularity, partly because they are heated indirectly,
and again because they appreciably diminish the time taken up in the
actual process, which in other cases approaches to as much as thirty or
forty minutes, without exposing the beans to the danger of burning or
getting charred.
Public-domain text, read in full here on John Shaqi.
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