The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
The beans are first broken into smaller pieces in all machines now
employed as crushing, shelling or cleansing apparatus, and the one at
present under consideration provides no exception. An air-current is
made to play on these fragments, which finally isolates and transfers
the loosened shells to another part of the apparatus. The cacao next
succeeds to a crusher of regular capacity lodged in the upper part of
the machine, being despatched on an elevator. The fragments fall into
a cylindrical sieve, dust being detached in the first compartment,
whilst the meshes of subsequent compartments gradually increase in
size and sort the products therein transmitted in corresponding
sizes. There is a groove traversed by air-currents—proceeding from a
ventilator—immediately under each compartment. This current of air can
be regulated, i. e. made weaker for lighter and stronger for heavier
fragments, and there is a ventilator for every compartment to make this
regulation of the easiest, and in this way shells of equal size but
specifically lighter than, the cacao fragments are most efficaciously
separated. Contrasting with the older type of machine, it works almost
noiselessly, all shakings of grooves and sieves being entirely avoided;
in addition to which there is a perfect exclusion of dust, when the
shells are transferred into the dust-removing chamber. A further
advantage is that there is no wearing out of the machine, except as
regards the direct crushing apparatus, which occasionally need renewing.
The dust particles before mentioned, which possibly comprise as much
as one half of the cacao fragments, require a special kind of working
up, on ~different machines~, before the cacao still contained
therein can be obtained. It is a fact obvious and apparent, that the
smaller the fragments of shell mixed with this crushed cacao, the
more difficult will be their separation, a fact of equal importance
to technical and analytical science, and the more scrupulously this
process is to be carried out, the greater the lavishment on sieves and
ventilating compartments entailed.
To effect this operation on the breaking machine is seriously to
overtask the latter, and defeats its own end, as experiments carried
out in the Chocolate factory of Schütte-Felsche have proved, inasmuch
as it leads very easily to mixing of the products which are to be kept
separate.
Fig. 19 shows such a machine for the cleansing of this so-called cacao
“dust
The particles are raised to a large flat sieve by means of an elevator,
again sorted in different sizes, and submitted to air currents of
corresponding strength. The quantity obtained varies according to
the variety of cacao, though in some cases it may amount to 50 or 54
percent. What remains after this process is absolutely worthless and
can only be considered as refuse, at least as far as the chocolate
manufacturer is concerned.
[Illustration: Fig. 19.]
Public-domain text, read in full here on John Shaqi.
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