The Manufacture of Chocolate and other Cacao PreparationsZipperer, Paul
Science
The Manufacture of Chocolate and other Cacao Preparations
Zipperer, Paul
Cacao; Chocolate; Cocoa
As just stated, the beans should be passed on to the next process as
speedily as possible, yet on the other hand be completely cooled
off, so as to loosen their shells before they arrive in the breaking
machine. There are also special constructions for this cooling. If the
roasting drums are fitted up directly on the ground, it is effected
by disposing the beans issuing from these machines in wide baskets or
sieves, and letting them cool there before bringing them to the next
process. Should they be situated at a sufficient height, the beans can
be slowly transferred down a shoot connected with the rooms below,
where crushing mills await them, and cooled on the journey by a play of
fresh air currents.
Very much to the purpose and well adapted as regards most of the
requisite conditions, are the cooling trucks with exhaust apparatus
shown in fig. 17.
These trucks are fitted with perforated false bottoms and with sliding
shutters at the side. After the contents of the roasting machine have
been discharged into the trucks, these are wheeled over to the exhaust
apparatus easily recognisable in the diagram, where the cacao is so far
cooled that subsequent “after-roasting” is impossible, whilst the gases
given off are conducted by the ventilator. This exhaust chamber can be
made to work from both sides.
3. ~Crushing, hulling and cleansing.~
Up to ten years ago, the crushing and shelling of cacao beans had not
been so far perfected as to effect the complete separation of husk and
radicle from all particles of kernel, or to prevent loss by isolating
and collecting the minute particles of kernel, which are drawn up
through the exhaust apparatus in conjunction with the lightest of the
cacao shells. Yet the requirements demanded of a satisfactory machine
advanced to such an extent that not only cacao nibs free from shell
were postulated—an end scarcely hard to attain—but shells free from
cacao nibs were made a further essential. A machine which performs
both these objects not only works excellently, but is also economical.
For a solution of this problem the Association of German Chocolate
Manufacturers, which is specially interested in all that concerns
the chocolate industry, offered a prize years ago; the firm of J. M.
Lehmann were the first to construct a machine answering every call made
on it to perfection.
Fig. 18 illustrates a crushing and cleansing machine averaging an
output of 2500-3000 kilos, of the latest and most modern type.
[Illustration: Fig. 18.]
Public-domain text, read in full here on John Shaqi.
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