The manufacture of earth colours : $b With thirty-one illustrationsBersch, Josef
Science
The manufacture of earth colours : $b With thirty-one illustrations
Bersch, Josef
Coloring matter; Pigments
When anhydrous ferrous sulphate, FeSO{4}, is exposed to a very high
temperature--strong white heat--it is decomposed into sulphur trioxide,
SO{3}, sulphur dioxide, SO{2}, and a residue, mainly composed of ferric
oxide and a little basic ferric sulphate, which remains behind in
the heating-pan. In fact, even at the highest possible temperatures
obtainable in the furnaces used for the distillation of the green
vitriol, it is impossible to recover the whole of the sulphuric acid, a
small portion being tenaciously retained by the iron.
This red residue is sold under various names--colcothar, caput mortuum,
English red, Indian red, etc.--and is used as a low-grade pigment,
and also as a polishing agent. The name caput mortuum is a survival
from the time of the alchemists, and was probably applied to indicate
a dead-burned product, from which all the active ingredients had been
removed.
Although, in former ages, this substance was held in low estimation as
a pigment, attempts have been made in recent times to convert it, by
suitable treatment, into a more valuable product; and these attempts
have been crowned with success, affording another instance of how a
high commercial value can be imparted to a waste product by proper
manipulation.
(_c_) _Calcining Ferric Oxide_
In order to obtain a series of tones of colcothar, it is subjected to
repeated calcination, but not by itself, since it would require an
extremely large quantity of fuel to effect any change of tone in view
of the very high temperature the material has already been exposed
to in the sulphuric acid plant. If, however, salt be added, then a
variety of tones can be obtained without recourse to any particularly
high temperature. It is frequently stated that the only effect of
the presence of salt is to keep the calcining temperature uniform,
inasmuch as the salt volatilises at a strong red heat, and when that
temperature is reached, the whole mass cannot get any hotter until the
whole of the salt has passed off, all the heat applied being consumed
in transforming the salt into the state of vapour.
As a rule, however, the amount of salt added does not exceed 6% of the
weight of the charge to be calcined; and this quantity does not seem
to be sufficient to keep the temperature at a uniform level through
the several hours required for the calcining process. The author is
therefore of opinion that the salt also has a chemical action on the
material during the calcination.
As already mentioned, colcothar is by no means pure ferric oxide, but
always contains basic ferric sulphate. Now, it is feasible that some
reaction may take place between the basic sulphate and the sodium
chloride at calcination temperature, with the formation of caustic
soda, which, being a far more powerful base than ferric oxide, deprives
the latter of sulphuric acid, sodium sulphate being formed. The
chlorine of the salt combines with the iron to form ferric chloride,
which volatilises at a glowing heat.
Public-domain text, read in full here on John Shaqi.
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